B01J2523/3718

Catalyst Compositions and Precursors, Processes for Making the Same and Syngas Conversion Processes

Disclosed are novel catalyst compositions, catalyst precursors, processes for making catalyst precursors, processes for making catalyst compositions, and processes for converting syngas. The catalytic component in the catalyst composition can comprise a metal carbide and/or a metal nitride. This disclosure is particularly useful for converting syngas via the Fischer-Tropsch reactions to make olefins and/or alcohols.

Synthesis of high surface area, high entropy oxides

High surface area, high entropy oxides comprising multiple metal cations in a single-phase fluorite lattice material enables intrinsic catalytic activity without platinum group metals, tunable oxygen storage capacity, and thermal stability. These properties can be obtained through a facile sol-gel synthesis to provide a low-temperature route for production of phase-pure multi-cationic oxides. The resulting materials achieved significantly higher surface area and catalytic performance, taking advantage of all the properties endowed by the various cations in the composition.

Synthesis of high surface area, high entropy oxides

High surface area, high entropy oxides comprising multiple metal cations in a single-phase fluorite lattice material enables intrinsic catalytic activity without platinum group metals, tunable oxygen storage capacity, and thermal stability. These properties can be obtained through a facile sol-gel synthesis to provide a low-temperature route for production of phase-pure multi-cationic oxides. The resulting materials achieved significantly higher surface area and catalytic performance, taking advantage of all the properties endowed by the various cations in the composition.

Nitrous oxide removal catalysts for exhaust systems

A nitrous oxide (N.sub.2O) removal catalyst composite is provided, comprising a N.sub.2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H.sub.2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H.sub.2-TPR). Methods of making and using the same are also provided.

Nitrous oxide removal catalysts for exhaust systems

A nitrous oxide (N.sub.2O) removal catalyst composite is provided, comprising a N.sub.2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H.sub.2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H.sub.2-TPR). Methods of making and using the same are also provided.

Acidic zirconium hydroxide

This invention relates to azirconium hydroxideor zirconium oxide comprising, on an oxide basis, up to 30 wt % of a dopant comprising one or more of silicon, sulphate, phosphate, tungsten, niobium, aluminium, molybdenum, titanium or tin, and having acid sites, wherein the majority of the acid sites are Lewis acid sites. In addition, the invention relates to a catalyst, catalyst support or precursor, binder, functional binder, coating or sorbent comprising the zirconium hydroxide or zirconium oxide. The invention also relates to a process for preparing zirconium hydroxide, the process comprising the steps of:(a) dissolving a zirconium salt in an aqueous acid, (b) addingone or more complexing agents to the resulting solution or sol, the one or more complexing agents being an organic compound comprising at least one of the following functional groups: an amine, an organosulphate, a sulphonate, a hydroxyl, an ether or a carboxylic acid group, (c) heating the solution or sol formed in step (b), (d) adding a sulphating agent, and (e) adding a base to form a zirconium hydroxide, and (f) optionally adding a dopant.

Acidic zirconium hydroxide

This invention relates to azirconium hydroxideor zirconium oxide comprising, on an oxide basis, up to 30 wt % of a dopant comprising one or more of silicon, sulphate, phosphate, tungsten, niobium, aluminium, molybdenum, titanium or tin, and having acid sites, wherein the majority of the acid sites are Lewis acid sites. In addition, the invention relates to a catalyst, catalyst support or precursor, binder, functional binder, coating or sorbent comprising the zirconium hydroxide or zirconium oxide. The invention also relates to a process for preparing zirconium hydroxide, the process comprising the steps of:(a) dissolving a zirconium salt in an aqueous acid, (b) addingone or more complexing agents to the resulting solution or sol, the one or more complexing agents being an organic compound comprising at least one of the following functional groups: an amine, an organosulphate, a sulphonate, a hydroxyl, an ether or a carboxylic acid group, (c) heating the solution or sol formed in step (b), (d) adding a sulphating agent, and (e) adding a base to form a zirconium hydroxide, and (f) optionally adding a dopant.

NITROUS OXIDE REMOVAL CATALYSTS FOR EXHAUST SYSTEMS

A nitrous oxide (N.sub.2O) removal catalyst composite is provided, comprising a N.sub.2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H.sub.2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H.sub.2-TPR). Methods of making and using the same are also provided.

NITROUS OXIDE REMOVAL CATALYSTS FOR EXHAUST SYSTEMS

A nitrous oxide (N.sub.2O) removal catalyst composite is provided, comprising a N.sub.2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H.sub.2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H.sub.2-TPR). Methods of making and using the same are also provided.

COMPOSITIONS CONTAINING ZIRCONIUM AND CERIUM AND METHODS FOR PREPARING SAME USING OXALIC ACID AND AN ALCOHOL

Disclosed herein are mixed oxide compositions comprising zirconium and cerium having a surprisingly small particle sizes. The compositions disclosed herein contain zirconium, cerium, optionally yttrium, and optionally one or more other rare earths other than cerium and yttrium. The compositions exhibit a particle size characterized by a D90 value of about 5 um to about 25 μm and a D99 value of about 5 μm to about 50 μm. Further disclosed are processes of producing these compositions using oxalic acid and an alcohol and heating in the process. The compositions can be used as a catalyst and/or part of an automobile exhaust system.