The present disclosure generally relates to emission control catalyst articles comprising a platinum group metal (PGM) enriched zone, methods of making such emission control catalyst articles, and methods of using such emission control catalyst articles.

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which a sum (S) of ratios of peak intensities expressed by the following formula in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source is 42 or more and 113 or less.

S={(peak intensity at 2θ=14.1°±0.1°+(peak intensity at 2θ=25.4°±0.1°)+(peak intensity at 2θ=28.5°±0.1°)}/(peak intensity at 2θ=26.5°±0.1°)×100

A catalyst containing, as an essential component, molybdenum; bismuth; and cobalt, in which a sum (S) of ratios of peak intensities expressed by the following formula in an X-ray diffraction pattern obtained by using CuKα rays as an X-ray source is 42 or more and 113 or less.

S={(peak intensity at 2θ=14.1°±0.1°+(peak intensity at 2θ=25.4°±0.1°)+(peak intensity at 2θ=28.5°±0.1°)}/(peak intensity at 2θ=26.5°±0.1°)×100

The present invention relates to a process for preparing a cobalt-containing Fischer-Tropsch synthesis catalyst with good physical properties and high cobalt loading. In one aspect, the present invention provides a process for preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst, said process comprising the following steps of: (a) impregnating a support powder or granulate with a cobalt-containing compound; (b) calcining the impregnated support powder or granulate and extruding to form an extrudate; or extruding the impregnated support powder or granulate to form an extrudate and calcining the extrudate; and (c) impregnating the calcined product with a cobalt-containing compound; or forming a powder or granulate of the calcined product, impregnating with a cobalt-containing compound and extruding to form an extrudate.

A method includes supplying a gas containing acrolein to a fixed bed reactor including a reaction tube to produce acrylic acid by vapor phase catalytic oxidation of acrolein. The reaction tube is packed with catalysts having different activities in such a way that catalyst layers are formed in a tube axis direction. A catalyst X having the highest activity among the catalysts contained in all the catalyst layers is placed in the whole or a part of a section up to 30% of a length of all the catalyst layers from a rearmost portion on a gas outlet side toward a gas inlet side. A catalytically active component x in the catalyst X has Mo, V, and optionally Cu. When Cu is included, its amount is 0.8 mol or less per 12 mol of Mo. A specific surface area of the catalytically active component x is 15-40 m.sup.2/g.

A method includes supplying a gas containing acrolein to a fixed bed reactor including a reaction tube to produce acrylic acid by vapor phase catalytic oxidation of acrolein. The reaction tube is packed with catalysts having different activities in such a way that catalyst layers are formed in a tube axis direction. A catalyst X having the highest activity among the catalysts contained in all the catalyst layers is placed in the whole or a part of a section up to 30% of a length of all the catalyst layers from a rearmost portion on a gas outlet side toward a gas inlet side. A catalytically active component x in the catalyst X has Mo, V, and optionally Cu. When Cu is included, its amount is 0.8 mol or less per 12 mol of Mo. A specific surface area of the catalytically active component x is 15-40 m.sup.2/g.

Provided is a catalyst for manufacturing multi-wall carbon nanotubes, the catalyst including metal components according to <Equation> Ma:Mb=x:y, and having a hollow structure with a thickness of 0.5-10 μm. In the above equation, Ma represents at least two metals selected from Fe, Ni, Co, Mn, Cr, Mo, V, W, Sn, and Cu; Mb represents at least one metal selected from Mg, Al, Si, and Zr; x and y each represent the molar ratio of Ma and Mb; and x+y=10, 2.0≤x≤7.5, and 2.5≤y≤8.0.

Provided is a catalyst for manufacturing multi-wall carbon nanotubes, the catalyst including metal components according to <Equation> Ma:Mb=x:y, and having a hollow structure with a thickness of 0.5-10 μm. In the above equation, Ma represents at least two metals selected from Fe, Ni, Co, Mn, Cr, Mo, V, W, Sn, and Cu; Mb represents at least one metal selected from Mg, Al, Si, and Zr; x and y each represent the molar ratio of Ma and Mb; and x+y=10, 2.0≤x≤7.5, and 2.5≤y≤8.0.

The exhaust gas purification catalyst device includes an upper layer which includes first carrier particles and rhodium, and a lower layer which includes second carrier particles, and the upper layer includes a rhodium enriched area in the range a, from the upstream end in the exhaust gas flow to 50% of the upper layer length, and a range b from the upper layer top surface to 18 μm in the depth direction. The rhodium enriched area contains at least 50% and less than 100% of all the rhodium in the upper layer.

The exhaust gas purification catalyst device includes an upper layer which includes first carrier particles and rhodium, and a lower layer which includes second carrier particles, and the upper layer includes a rhodium enriched area in the range a, from the upstream end in the exhaust gas flow to 50% of the upper layer length, and a range b from the upper layer top surface to 18 μm in the depth direction. The rhodium enriched area contains at least 50% and less than 100% of all the rhodium in the upper layer.