Systems and methods of synthesizing nanoparticles on substrates using rapid, high temperature thermal shock. A method involves depositing micro-sized particles or salt precursors on a substrate, and applying a rapid, high temperature thermal shock to the micro-sized particles or the salt precursors to become nanoparticles on the substrate. A system may include a rotatable member that receives a roll of a substrate sheet having micro-sized particles or salt precursors; a motor that rotates the rotatable member so as to unroll the substrate; and a thermal energy source that applies a short, high temperature thermal shock to the substrate. The nanoparticles may be metallic, ceramic, inorganic, semiconductor, or compound nanoparticles. The substrate may be a carbon-based substrate, a conducting substrate, or a non-conducting substrate. The high temperature thermal shock process may be enabled by electrical Joule heating, microwave heating, thermal radiative heating, plasma heating, or laser heating.

A catalyst composition comprises an acrolein-oxidizing catalyst comprising a mixed metal oxide catalyst of general formula (1):

MoV.sub.aA.sup.1.sub.bA.sup.2.sub.cA.sup.3.sub.dO.sub.m  (I)

in which A.sup.1 comprises at least one element selected from the group consisting of W and Cu; A.sup.2 comprises at least one element selected from the group consisting of Sb, Fe, and Nb; A.sup.3 comprises at least one element selected from the group consisting of Y, Ti, Zr, Hf, Ta, Cr, Mn, Re, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Si, Te, Pb, P, As, Bi, Se, rare earth elements, alkaline elements, and alkaline earth elements; a ranges from 0.01 to 1.0; b ranges from 0.01 to 1.5; c ranges from 0 to 1.5; d ranges from 0 to 1.0; and m is dependent on the oxidation state of the other elements. The catalyst composition further comprises a finishing catalyst comprising a mixed metal oxide catalyst of general formula (II):

MoV.sub.wNb.sub.xX.sup.1.sub.yX.sup.2.sub.zO.sub.n  (II)

in which X.sup.1 comprises at least one element selected from the group consisting of Te and Sb; X.sup.2 comprises at least one an element selected from the group consisting of Y, Ti, Zr, Hf, Nb, Ta, Cr, Mn, Re, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Pb, P, As, Bi, Se, rare earth elements and alkaline earth elements; w ranges from 0.01 to 1.0; x ranges from 0.01 to 1.0; y ranges from 0.01 to 1.0; z ranges from 0 to 1.0; and n is depended on the oxidation state of the other elements. The finishing catalyst does not contain W or Cu, and has an X-ray diffraction pattern showing an orthorhombic phase as the major crystal phase with main peaks with 2θ at 6.7°, 7.8°, 22.1°, and 27.2°. The acrolein-oxidizing catalyst has a different chemical composition than the finishing catalyst. A process for producing acrylic acid is also disclosed.

A catalyst composition comprises an acrolein-oxidizing catalyst comprising a mixed metal oxide catalyst of general formula (1):

MoV.sub.aA.sup.1.sub.bA.sup.2.sub.cA.sup.3.sub.dO.sub.m  (I)

in which A.sup.1 comprises at least one element selected from the group consisting of W and Cu; A.sup.2 comprises at least one element selected from the group consisting of Sb, Fe, and Nb; A.sup.3 comprises at least one element selected from the group consisting of Y, Ti, Zr, Hf, Ta, Cr, Mn, Re, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Si, Te, Pb, P, As, Bi, Se, rare earth elements, alkaline elements, and alkaline earth elements; a ranges from 0.01 to 1.0; b ranges from 0.01 to 1.5; c ranges from 0 to 1.5; d ranges from 0 to 1.0; and m is dependent on the oxidation state of the other elements. The catalyst composition further comprises a finishing catalyst comprising a mixed metal oxide catalyst of general formula (II):

MoV.sub.wNb.sub.xX.sup.1.sub.yX.sup.2.sub.zO.sub.n  (II)

in which X.sup.1 comprises at least one element selected from the group consisting of Te and Sb; X.sup.2 comprises at least one an element selected from the group consisting of Y, Ti, Zr, Hf, Nb, Ta, Cr, Mn, Re, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, B, Al, Ga, In, Ge, Sn, Pb, P, As, Bi, Se, rare earth elements and alkaline earth elements; w ranges from 0.01 to 1.0; x ranges from 0.01 to 1.0; y ranges from 0.01 to 1.0; z ranges from 0 to 1.0; and n is depended on the oxidation state of the other elements. The finishing catalyst does not contain W or Cu, and has an X-ray diffraction pattern showing an orthorhombic phase as the major crystal phase with main peaks with 2θ at 6.7°, 7.8°, 22.1°, and 27.2°. The acrolein-oxidizing catalyst has a different chemical composition than the finishing catalyst. A process for producing acrylic acid is also disclosed.

A NO.sub.x adsorber catalyst and its use in an emission treatment system for internal combustion engines, is disclosed. The NO.sub.x adsorber catalyst comprises a first layer consisting essentially of a support material, one or more platinum group metals disposed on the support material, and a NO.sub.x storage material.

A NO.sub.x adsorber catalyst and its use in an emission treatment system for internal combustion engines, is disclosed. The NO.sub.x adsorber catalyst comprises a first layer consisting essentially of a support material, one or more platinum group metals disposed on the support material, and a NO.sub.x storage material.

The present disclosure is directed to compositions for use in oxygen capture applications, for example in three-way catalysts (TWC) systems. In some embodiments, the compositions comprise composites of aggregated and/or fused primary particles, the aggregated and/or fused primary particles collectively having the formulae [MnO.sub.x]:.sub.y:[La.sub.zMnO.sub.3].sub.1-y; wherein x is in a range from about 1 to 2.5; y is in a range from about 1 to about 30 wt %, or from about 1 to about 20 wt % or from about 2-10 wt % or from about 2 to about 5 wt %; and z is about 0.7 to about 1.1; and the La.sub.zMnO.sub.3 is a crystalline perovskite phase; the aggregated and/or fused primary particles of the composite having a mean surface area in a range of from about 25 to about 60 m.sup.2/g, preferably from about 27 to about 45 m.sup.2/g. In preferred embodiments, these compositions further comprise low levels of at least one platinum group metal (PGM), preferably Pd.

The present disclosure is directed to compositions for use in oxygen capture applications, for example in three-way catalysts (TWC) systems. In some embodiments, the compositions comprise composites of aggregated and/or fused primary particles, the aggregated and/or fused primary particles collectively having the formulae [MnO.sub.x]:.sub.y:[La.sub.zMnO.sub.3].sub.1-y; wherein x is in a range from about 1 to 2.5; y is in a range from about 1 to about 30 wt %, or from about 1 to about 20 wt % or from about 2-10 wt % or from about 2 to about 5 wt %; and z is about 0.7 to about 1.1; and the La.sub.zMnO.sub.3 is a crystalline perovskite phase; the aggregated and/or fused primary particles of the composite having a mean surface area in a range of from about 25 to about 60 m.sup.2/g, preferably from about 27 to about 45 m.sup.2/g. In preferred embodiments, these compositions further comprise low levels of at least one platinum group metal (PGM), preferably Pd.

A three-way catalyst article, and its use in an exhaust system for compressed natural gas engines, is disclosed. The catalyst article for treating exhaust gas from compressed natural gas (CNG) engine comprising: a substrate comprising an inlet end, an outlet end with an axial length L; a first catalytic region beginning at the outlet end and extending for less than the axial length L, wherein the first catalytic region comprises a first PGM component; and a second catalytic region beginning at the inlet end, wherein the second catalytic region comprises a second PGM component; wherein the first PGM component comprises palladium, platinum, or a combination thereof; and wherein the second PGM component comprises rhodium.

A three-way catalyst article, and its use in an exhaust system for compressed natural gas engines, is disclosed. The catalyst article for treating exhaust gas from compressed natural gas (CNG) engine comprising: a substrate comprising an inlet end, an outlet end with an axial length L; a first catalytic region beginning at the outlet end and extending for less than the axial length L, wherein the first catalytic region comprises a first PGM component; and a second catalytic region beginning at the inlet end, wherein the second catalytic region comprises a second PGM component; wherein the first PGM component comprises palladium, platinum, or a combination thereof; and wherein the second PGM component comprises rhodium.

A NO.sub.x adsorber catalyst and its use in an emission treatment system for internal combustion engines, is disclosed. The NO.sub.x adsorber catalyst composition comprises a support material, one or more platinum group metals disposed on the support material, and a NO.sub.x storage material.