Various examples are provided in relation to improved recovery and throughput of both fine and coarse particulate materials. In one example, a method includes injecting an aqueous suspension of a cloud of small air bubbles into an aqueous phase including fine particulate materials, wherein the fine particulate material is selectively hydrophobized and collected by small air bubbles; allowing the bubbles to rise in the aqueous phase; and collecting the air bubbles to obtain a concentrate of the fine particulate materials. In another example, a method includes adding a hydrophobizing agent to an aqueous phase to render coarse particulate material selectively hydrophobic; allowing air bubbles to attach to the coarse particulate material and changing the apparent specific gravity of the coarse particulate materials so a layer of one type of coarse particle is formed on top; allowing the one type of coarse particles to float and enter the forth phase.

A sensor system for a sparger having a housing with an inlet configured to receive a flow of compressed gas for injection of bubbles into a flotation system. The sensor system comprises a flow measurement device in line with the inlet and a movable rod assembly within the housing. A sensor and a target that move relative to each other, wherein one of the sensor and the target is located in the housing the other is located on or attached to the movable rod assembly. The sensor for measuring parameters of motion, position, and vibration, relative to the target based on the movement of the movable rod assembly. The sensor system for determining operating parameters of the sparger based on analysis of the measured motion, position, and vibration of the sensor relative to the target and flow measurements from the flow measurement device.