A method for forming a metal substrate with 3D decorations according to a predetermined pattern, on at least one face of the metal substrate including: determining drop size of primer for defining thickness of a 3D decoration, applying the primer according to a predetermined pattern onto at least one face of a metal substrate, applying thereto an electrostatic thermal curing powder coating comprising color, removing excess of electrostatic thermal curing powder coating such that the thermal curing coating remains only at a location on the metal substrate determined by the primer, inserting the metal substrate into a convection oven, and forming a metal substrate with 3D decorations according to the predetermined pattern on the at least one face of the metal substrate, and a system for performing the same.

A method for manufacturing an elastic tubular body, comprises a first step of inserting a rod-like conductive member 2 into an elastic tubular body 1; a second step of giving a first electrical potential to the rod-like conductive member 2; and a third step of applying a coating material 31 charged to a second electrical potential to the elastic tubular body 1; wherein the rod-like conductive member 2 has a deformed cross-sectional shape in a direction vertical to an axial direction.

A method of forming a material structure from structural units contained within a liquid solution in a spray head is described. The liquid solution includes a solvent and a solute, the solute comprising a plurality of the structural units, the structural units including monomer units, oligomer units, or combinations thereof. The method comprises forming droplets of the liquid solution including the structural units, and spraying the droplets on a substrate, thereby substantially increasing the reactivity of the structural units within the droplets relative to the structural units within the liquid solution in the spray head. The increase in reactivity can result from the droplets containing an excess of a particular ion, the ion excess resulting from a voltage applied to conductive walls of the device which dispenses the droplets. The material structure is then formed on the substrate from the more highly reactive structural units within the droplets.

Systems, apparatuses, and methods for reducing humidity of air adjacent to a nozzle of an electrospinning apparatus, charged solution output by the nozzle, a solution path between the nozzle and a deposit surface, and/or the deposit surface. The apparatus can be configured to controllably output the charged solution and gas of a predetermined dryness for deposit of the charged solution on the deposit surface. The gas of the predetermined dryness can be provided adjacent to a nozzle tip of the nozzle from where the charged solution is output. The gas of the predetermined dryness may be output in a predetermined direction toward a focal point at, in front of, or behind the nozzle tip.

A method of forming a material structure from structural units contained within a liquid solution in a spray head is described. The liquid solution includes a solvent and a solute, the solute comprising a plurality of the structural units, the structural units including monomer units, oligomer units, or combinations thereof. The method comprises forming droplets of the liquid solution including the structural units, and spraying the droplets on a substrate, thereby substantially increasing the reactivity of the structural units within the droplets relative to the structural units within the liquid solution in the spray head. The increase in reactivity can result from the droplets containing an excess of a particular ion, the ion excess resulting from a voltage applied to conductive walls of the device which dispenses the droplets. The material structure is then formed on the substrate from the more highly reactive structural units within the droplets.

A method and system for powder coating non electrically conductive elements, preferably brake pads. A pre-treatment station is upstream of an electrostatic powder coating deposition station and a baking station for melting and polymerizing the powder coating in order to form a coating layer on a surface to be coated. The pre-treatment station causes the elements to be coated to conduct electrically by uniformly wetting said elements by means of creating poorly mineralized water covalent bonds on at least one surface to be coated, in an amount aimed at producing a measurable weight increase in the non electrically conductive elements, which then causes them to conduct electrically. The water adsorbed and/or deposited is subsequently eliminated within the baking station.

Provided is an apparatus for aerosol deposition of nanoparticles on a substrate. The apparatus includes: an aerosol generator for generating an aerosol of micron-sized droplets, each droplet having a limited number of nanoparticles; and a deposition chamber for receiving the aerosol from the aerosol generator. The deposition chamber having an electrostatic field for attracting droplets in the aerosol to the substrate. The electrostatic field being substantially perpendicular to the substrate. The apparatus allows for films/networks of nanoparticles to be patterned on the substrate to sub-millimeter feature sizes, which allows the fabrication of transistor devices for printable electronics applications. Also provided are methods for depositing nanoparticles on a substrate and materials having networks of such nanoparticles.

A method and system for powder coating non electrically conductive elements, preferably brake pads. A pre-treatment station is upstream of an electrostatic powder coating deposition station and a baking station for melting and polymerizing the powder coating in order to form a coating layer on a surface to be coated. The pre-treatment station causes the elements to be coated to conduct electrically by uniformly wetting said elements by means of creating poorly mineralized water covalent bonds on at least one surface to be coated, in an amount aimed at producing a measurable weight increase in the non electrically conductive elements, which then causes them to conduct electrically. The water adsorbed and/or deposited is subsequently eliminated within the baking station.

The present invention has to do with an efficient system for coating and curing engineered wood products (EWP) in general, and the edges of EWPs in particular. An efficient system for coating and curing coatings is provided.

A method for coating a surface of an electrically non-conductive substrate with powder coatings, the method comprising the following steps: providing a substrate to be coated, pre-heating the substrate to be coated to a temperature of 40 to 140 C. in order to decrease the surface resistance of the substrate to less than 10.sup.12 ohms, preferably to within the range of 10.sup.10 to less than 10.sup.12 ohms, electrostatically coating the surface with powder coating in a single layer, which powder coating comprises a reactive system which, in particular, cures into a thermoset, curing the powder coating layer at a temperature of 170 C. or less.