The disclosure provides example methods and a system that includes: (a) a fluidization bed having a reservoir and comprising a base and a plurality of side walls, (b) an epoxy-based powder disposed within the reservoir, where the fluidization bed is configured to fluidize the epoxy-based powder, (c) a first heating element configured to heat the wire matrix reinforcement to at least a melting temperature, (d) a conveyor positioned over the fluidization bed and configured to engage the wire matrix reinforcement, where the conveyor is configured to submerge the wire matrix reinforcement into the fluidized epoxy-based powder such that a portion of the epoxy-based powder melts and coats the wire matrix reinforcement, and where the conveyor is configured to remove the wire matrix reinforcement from the epoxy-based powder; and (e) a second heating element configured to cure the epoxy-based powder coating the wire matrix reinforcement into a corrosion resistant barrier.

A component such as a door is coated by immersion in a fluidized bed. The component is supported by a hook assembly that moves the component within the fluidized bed during coating. The movement is cyclical and inhibits bridging of the coating material when applied to intricate articles.

A component such as a door is coated by immersion in a fluidized bed. The component is supported by a hook assembly that moves the component within the fluidized bed during coating. The movement is cyclical and inhibits bridging of the coating material when applied to intricate articles.

To provide a powder resin coating method and powder resin coating device which can maintain a powder surface as flat irrespective of changes in the average particle size of powder resin. A powder resin coating device (1) includes a powder fluidizing bed (2) storing powder resin, a vibration mechanism (5) connected to the powder fluidizing bed (2), and a control device (8) controlling the frequency of the vibration mechanism (5). The control device (8) includes an average particle size estimation unit (82) that estimates the average particle size of powder resin stored within the powder fluidizing bed (2); an optimum frequency determination unit (83) that determines an optimum frequency for causing the powder surface to flatten based on the average particle size estimated by the average particle size estimation unit (82); and a frequency control unit (84) causing the vibration mechanism (5) to vibrate at the determined optimum frequency.

To provide a powder resin coating method and powder resin coating device which can maintain a powder surface as flat irrespective of changes in the average particle size of powder resin. A powder resin coating device (1) includes a powder fluidizing bed (2) storing powder resin, a vibration mechanism (5) connected to the powder fluidizing bed (2), and a control device (8) controlling the frequency of the vibration mechanism (5). The control device (8) includes an average particle size estimation unit (82) that estimates the average particle size of powder resin stored within the powder fluidizing bed (2); an optimum frequency determination unit (83) that determines an optimum frequency for causing the powder surface to flatten based on the average particle size estimated by the average particle size estimation unit (82); and a frequency control unit (84) causing the vibration mechanism (5) to vibrate at the determined optimum frequency.

A method of manufacturing a shoe upper according to the present invention includes: three-dimensionally forming an upper member; pre-heating the upper member such that a portion-to-be-reinforced of the three-dimensionally formed upper member is heated to a temperature equal to or higher than a melting point of thermoplastic resin powder; adhering the thermoplastic resin powder to the upper member so as to at least cover the portion-to-be-reinforced of the pre-heated upper member; further heating the upper member to which the thermoplastic resin powder is adhered and melting the thermoplastic resin powder adhered to the upper member; and hardening the melted thermoplastic resin powder to firmly adhere the reinforcing portion to the upper member.

Embodiments of a system, method and apparatus for a gear are disclosed. For example, a metallic gear hub can include an axis of rotation and metallic gear teeth. The metallic gear teeth can be smaller than a final gear teeth size of the gear. The metallic gear teeth can be co-planar with the axis. In addition, the metallic gear teeth can be non-orthogonal to the axis. A polymer layer can be located on the metallic gear teeth to form polymer gear teeth on the metallic gear teeth. The polymer gear teeth can form the final gear teeth size of the gear.

A mixing valve includes a mixing chamber, a first flow control valve having a first flow control opening, and a second flow control valve having a second flow control opening. The first and second flow control openings each have a diameter of approximately six millimeters and the mixing valve has a flow coefficient of approximately 2.5 when both flow control valves are in a mid-open position.

The disclosure provides example methods and a system that includes: (a) a fluidization bed having a reservoir and comprising a base and a plurality of side walls, (b) an epoxy-based powder disposed within the reservoir, where the fluidization bed is configured to fluidize the epoxy-based powder, (c) a first heating element configured to heat the wire matrix reinforcement to at least a melting temperature, (d) a conveyor positioned over the fluidization bed and configured to engage the wire matrix reinforcement, where the conveyor is configured to submerge the wire matrix reinforcement into the fluidized epoxy-based powder such that a portion of the epoxy-based powder melts and coats the wire matrix reinforcement, and where the conveyor is configured to remove the wire matrix reinforcement from the epoxy-based powder; and (e) a second heating element configured to cure the epoxy-based powder coating the wire matrix reinforcement into a corrosion resistant barrier.

The disclosure provides example methods and a system that includes: (a) a fluidization bed having a reservoir and comprising a base and a plurality of side walls, (b) an epoxy-based powder disposed within the reservoir, where the fluidization bed is configured to fluidize the epoxy-based powder, (c) a first heating element configured to heat the wire matrix reinforcement to at least a melting temperature, (d) a conveyor positioned over the fluidization bed and configured to engage the wire matrix reinforcement, where the conveyor is configured to submerge the wire matrix reinforcement into the fluidized epoxy-based powder such that a portion of the epoxy-based powder melts and coats the wire matrix reinforcement, and where the conveyor is configured to remove the wire matrix reinforcement from the epoxy-based powder; and (e) a second heating element configured to cure the epoxy-based powder coating the wire matrix reinforcement into a corrosion resistant barrier.