Apparatus, systems, and methods for providing a screening surface in a vibratory machine are provided. In one example embodiment, a screening system includes a plurality of bucker bar covers. Each bucker bar cover is adapted to fit over one of a plurality of bucker bars. Each bucker bar cover can have one or more recesses. The system further includes a plurality of panel fastening members (e.g., panel fastening straps, panel fastening shrouds, etc.). Each panel fastening member is adapted to extend across the plurality of bucker bar covers in one of the one or more recesses of the bucker bar covers. Each panel fastening member can have a fastening feature. The system can further include a plurality of screen panels. Each screen panel can have a fastening recess having a shape adapted to engage with the fastening feature of one of the panel fastening members.

A method and/or a system filters particles using a screen with modular segments installed into a frame. The frame has a perimeter structure and an orthogonal array of support members. The segments have a segment perimeter frame, an orthogonal array of ribs and a mesh stretched across the segment. When the mesh of the segments is damaged, the damaged segment is removed from the frame and a replacement segment is installed.

A screen according to the invention comprises replaceable screen modules A screen module are detachable from the screen as well as replaceable and attachable to the screen. According to an aspect of the invention, the screen comprises a frame and one or more screen modules which are detachable from the frame of the screen, attachable to the frame of the screen, and/or replaceable.

Embodiments of the present disclosure provide for systems, apparatuses, and methods of securing screen assemblies. Embodiments include a system having a compression assembly with a compression pin and a pin assembly having a pin. The compression assembly may be attached to a first wall member of a vibratory screening machine and the pin assembly may be attached to a second wall member of the vibratory screening machine opposite the first wall member such that the compression assembly is configured to assert a force against a first side portion of a screen assembly and drive a second side portion of the screen assembly against the pin of the pin assembly. The pin assembly may include a pin that is internally or externally mounted and that is adjustable and/or replaceable.

A continuous sieving apparatus is described. The continuous sieving apparatus includes a sieve surface attached to a wall. A set of openings is formed in the sieve surface so as to define a set of pathways extending through the sieve surface. The set of opening are defined by a length dimension that is greater than a width dimension. An action system is configured to move the sieve surface in one or more directions (e.g., horizontally and vertically). Such movement causes a first pupa having a first cephalothorax width that is less than the width dimension to move through any one of the set of openings, and a second pupa having a second cephalothorax width that is greater than the width dimension to be prevented from moving through the set of openings.

Methods and apparatuses for screening are provided. Embodiments include a screen basket apparatus for screening material, comprising a grid frame having a plurality of openings arranged in a lattice and a plurality of screening cartridge assemblies affixed to the grid frame to cover the respective openings of the grid frame. The screening cartridge assembly includes a case and a screen assembly fitted into the case, and may be affixed to a set of transversal member of the grid frame. The case may be an injection molded thermoplastic polyurethane or a thermoset polymer. The screening elements together form a generally continuous screening surface across an exterior portion of the grid frame.

Methods and apparatuses for screening are provided. Embodiments include a screen basket apparatus for screening material, comprising a grid frame having a plurality of openings arranged in a lattice and a plurality of screening cartridge assemblies affixed to the grid frame to cover the respective openings of the grid frame. The screening cartridge assembly includes a case and a screen assembly fitted into the case, and may be affixed to a set of transversal member of the grid frame. The case may be formed of a single injection molded piece integrally formed by injection molding one of a polyurethane or a thermoset polymer. The screening elements together form a generally continuous screening surface across the exterior of the grid frame, which reduces blinding and is resistant to wear and tear.

A configurable modular stackable multi-deck material processing screening machine which includes a plurality of stackable screen deck sections, each having a first side structural vertical wall segment, and a stackable drive section having a stackable drive section first side structural vertical wall segment 1201. Where all of the stackable screen deck sections can be installed, removed and replaced without need to lower or lift a screen deck between vertical structural walls that support a draft shaft with eccentrics coupled thereto and past a portion of these vertical structural walls that previously supported a screen deck. Also each of the first side structural vertical wall segments, and the stackable drive section first side structural wall segment are not inseparable portions of a wall that supports a drive shaft and eccentrics.

A screen assembly is formed by attaching side edges of a plurality of screen elements to each other. Reinforcing fibers may be embedded in the material of selected screen elements. The reinforcing fibers extend in a direction in which the screen assembly will be tensioned to secure the screen assembly to a screening machine. Hook strips may be attached to ends or sides of the screen assembly to facilitate mounting the screen assembly to a screening machine.

A disclosed screening apparatus includes a subgrid, and a screen element attached to the subgrid via laser welding at a plurality of attachment positions such that, under vibrational excitation, the screen element has a pre-determined profile of vibrational motion relative to the subgrid. The screen element may be attached at a maximal number of attachment locations to the subgrid to minimize relative motion of the screen element and the subgrid under vibrational excitation, or the screen element may be attached a sub-set of the maximal number of attachment locations to allow vibrational motion of the screen element relative to the subgrid. A disclosed method may include attaching a plurality of screen elements to a respective plurality of subgrids, attaching the plurality of subgrids to one another to form a screening pre-assembly, and cutting edges of the screening pre-assembly to form the screen assembly having a perimeter with a pre-determined shape.