This disclosure relates a fluid filter whose pores are created by raised structures on a base. The raised structures may be macro, micro and/or nanometer scale structures. The structures can be configured in myriad ways to control flow rate and extracted particle size of a filtering system. Typically a plurality of filter panels will be stacked to form a filtering unit.

A separation panel includes a body member defining a separation surface and an opposed surface with a plurality of apertures extending through the body member and opening out into the separation surface and the opposed surface of the body member. The body member is made up of a plurality of discrete elements secured together to form substantially hexagonal apertures. A securing arrangement secures the discrete elements together.

Screening members, screening assemblies, methods for fabricating screening members and assemblies and methods for screening materials are provided for vibratory screening machines that incorporate the use of injection molded materials. Use of injection molded screen elements provide, inter alia, for: varying screening surface configurations; fast and relatively simple screen assembly fabrication; and a combination of outstanding screen assembly mechanical and electrical properties, including toughness, wear and chemical resistance. Embodiments of the present invention use a thermoplastic injection molded material.

A dual deck vibratory separator is provided having an improved mud flow path that provides for higher flow capacities overall is provided. The shaker has a lighter basket possessing a full-size upper deck extending across the width and length of the basket. Operational efficiency and operability is improved with flow deflecting and energy absorbing plates disposed intermediate along the mud flow path. The screen assemblies are secured with improved wedges, improved wedge guides, screen cushions, and cushion stops on transverse structure members for longer screen and slide life. An optional vacuum tray on the finishing trays further enhances recovery of drilling fluid. Maintenance, when required, is improved through ease of upper screen removal for inspection and access. Inclined side windows on each side of the basket may provide cleaning and viewing access.

A screen assembly includes primary screens, each comprising a rib coupled to a perforated plate and extending vertically above a woven mesh. The primary screens are held rigidly to a basket of a shale shaker in near-flat shape after application of a preload with preloading mechanisms on the rib. The application of the preload deforms upper and lower rails of the basket and increases screen support stiffness during dynamic operation. A scalper screen can be mounted on the shaker on top of the primary screens and locked by the same preloading mechanisms as the primary screens. Vibrator motors are mounted near the side walls of the basket. The basket can comprise a torsional tube, and a tension beam or tube disposed parallel and above the torsion tube, to provide efficient mounting of the vibrator motors.

Screening media to screen oversized material includes a main body and a plurality of openings extending through the main body between an upward facing contact face and a downward facing bottom face. A textured pattern is provided at the contact face to provide a roughened surface for the partial entrapment of material fines. Such a configuration protects the screen media from aggressive contact with the material to be screened and provides a bedding layer that is maintained by material-on-material attrition during bulk material flow over the media.

Screening media is arranged to screen oversized material, the media having a main body and a plurality of openings extending through the main body between an upward facing contact face and a downward facing bottom face. A textured pattern is provided at the contact face to provide a roughened surface for the partial entrapment of material fines. Such a configuration protects the screen media from aggressive contact with the material to be screened and provides a bedding layer that is maintained by material-on-material attrition during bulk material flow over the media.

A vibrating sieve machine for applying vibrations on powder to be classified that is placed on a mesh member through a sieve frame including a plurality of separable sieve frames for sieving and classification, wherein the mesh member includes a circular annular mesh member frame having an outer peripheral surface and configured to be sandwiched by the separable sieve frames with the outer peripheral surface exposed outward in a radial direction of the separable sieve frames, a reinforcement mesh stretching across the mesh member frame, a sieve mesh configured to cover the reinforcement mesh, hanging down over an outer peripheral surface of the mesh member frame, and a fastening band configured to be attached to the outer peripheral surface of the mesh member frame so as to sandwich the sieve mesh between the fastening band and the outer peripheral surface of the mesh member frame.

Vibratory separator screens separate solids and/or fluids, methods form said screens and vibratory screen apparatuses utilize said screens. The vibratory separator screens, methods and apparatuses have a mesh portion having a first side of the mesh portion and an opposite second side of the mesh portion, a first hem crimp affixed to the first side of the mesh portion, and a second hem crimp affixed to the second side of the mesh portion.

Screening members, screening assemblies, methods for fabricating screening members and assemblies and methods for screening materials are provided for vibratory screening machines that incorporate the use of injection molded materials. Use of injection molded screen elements provide, inter alia, for: varying screening surface configurations; fast and relatively simple screen assembly fabrication; and a combination of outstanding screen assembly mechanical and electrical properties, including toughness, wear and chemical resistance. Embodiments of the present invention use a thermoplastic injection molded material.