A method and apparatus are provided for sorting items to a plurality of sort destinations. The items are fed into the apparatus at an input station having a scanning station. The scanning station evaluates one or more characteristics of each item. The items are then loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic each item being delivered by each vehicle. The system may also include vehicles having an assembly for detecting items being loaded onto or discharged from the vehicles.

A sortation system uses short conveyors or transporter units on a lift to move products or packages to totes in a storage rack. The lift may be a carousel. Automated components remove the totes from the rack and place them on outfeed conveyors. The system to remove the totes can include a transfer vehicle. The sortation system may be modular.

An automated shuttle sorter is disclosed that includes a carriage that is movable from a load position at which the carriage may be loaded, and at least two destination locations into which any contents of the carriage may be provided from the carriage.

A method and apparatus are provided for sorting items to a plurality of sort destinations. The items are fed into the apparatus at an input station having a scanning station. The scanning station evaluates one or more characteristics of each item. The items are then loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic of each item being delivered by each vehicle. The system may also include vehicles having an assembly for detecting items being loaded onto or discharged from the vehicles.

An automated shuttle sorter is disclosed that includes a carriage that is movable from a load position at which the carriage may be loaded, and at least two destination locations into which any contents of the carriage may be provided from the carriage.

A tray assembly is provided for use with a carrier in a product sortation system. The tray assembly includes a platform to receive parcels loaded onto the carrier. A pair of movable edge members are disposed at opposite sides of the platform. Each edge member is integrated with a combination including a pair of pivotable support arms and a spring element intermediate of the support arms. Each support arm supports its edge member at one end and is pivotally mounted at another end to a tray framework. The spring element is fixedly mounted at one end to the tray framework and is connected at another end to its edge member in a biasing relationship. In response to an applied load resulting from a parcel bearing down on the edge member, the support arms pivot downward in a manner sufficient to allow the parcel to reach and then rest on the tray platform. At the same time as the support arms pivot, the spring element deflects. After the package is unloaded from the tray platform, the return action of the spring restores the edge members back to their original location, as guided by the support arms.

The present disclosure provides a sequencer device, communicatively coupled to a system, for arranging a plurality of shipments in order of delivery. The sequencer device includes a plurality of frames. Each of the plurality of frames includes a plurality of carrier plates. The sequencer device includes a loading mechanism. The sequencer device includes a plurality of support columns. The sequencer device includes a plurality of rotation modules. The sequencer device includes an unloading mechanism. The unloading mechanism unloads each of the plurality of shipments in order of delivery. The sequencer device receives sequence for sequencing the plurality of shipments from the system. The sequencer device enables physical sequencing of the plurality of shipments.

A sorting device for sorting articles, comprising a conveyor which is movable in a conveying direction along a conveying path, the conveyor comprising a number of sorting units, each sorting unit comprising a carriage and at least one load-carrying element connected to the carriage for supporting articles, wherein the load-carrying elements are movable with regard to an associated carriage for unloading articles from the load-carrying elements at predetermined unloading positions, at least two of the sorting units being coupled together, a gap being formed between two adjacent load-carrying elements of two sorting units that are coupled together, the gap being covered by an intermediate element adapted to support an article, the sorting device comprising a stationarily arranged removal device for moving a selected article in a transverse direction off the conveyor at a predetermined removal position, wherein the removal device comprises a support element, the support element being movable along a longitudinal direction extending parallel to the conveying path, a first drive means being adapted to move the support element with a speed and in a transversal position corresponding to the selected article, the removal device further comprising a pushing element supported by the support element, a second drive means being adapted to move the pushing element in the transverse direction in order to remove the article from the conveyor.

A method and apparatus are provided for sorting items to a plurality of sort destinations. The items are fed into the apparatus at an input station having a scanning station. The scanning station evaluates one or more characteristics of each item. The items are then loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic of each item being delivered by each vehicle. The system may also include vehicles having an assembly for detecting items being loaded onto or discharged from the vehicles.

Provided is a package sorting method, a sorting area layout, a sorting system, and a path optimization method. The package sorting method includes: dividing a sorting area into at least a first logical partition close to a first item collecting area and a second logical partition close to a second item collecting area, where the first logical partition includes a first item dropping area, and the second logical partition includes a second item dropping area. By this method, a total path of package delivery is reduced.