B21B27/032

Method for manufacturing a roll for hot or cold rolling of flat metal products

A method for manufacturing a roll for rolling flat metal products having a barrel section coated with a wear-resistant layer and journals formed thereon, and a main body blank which includes a barrel section and two blank journal sections The barrel section is encased with a jacket which is connected, with its edge regions associated with the blank journal sections, in a sealed manner, to the associated end faces of the blank journal sections, and limits a cavity surrounding the barrel section. The cavity is filled with an alloy powder. The wear-resistant layer coating of the barrel section, which forms a substance-to-substance bond with said barrel section, is then formed from said alloy powder through hot isostatic pressing. The jacket is then removed from the barrel section, the blank journal sections are formed into the journals and the barrel section and the journals are finished.

Composite rolling mill roll and rolling method

A composite rolling mill roll according to the present invention includes: a steel roll shaft; and an outer layer provided around the roll shaft, in which the outer layer includes a sintered body including a base metal which is an iron alloy, a fibrous inclusion which consists of a ceramic and has an average diameter of 1 to 30 m and an average aspect ratio of 10 to 500, and a particulate inclusion which consists of a ceramic and has an average diameter of powder 1 to 100 m, an amount of the fibrous inclusion is 5 to 40 volume % relative to the volume of the sintered body, and an amount of the particulate inclusion is 5 to 30 volume % relative to the volume of the sintered body.

Roll and Method for Manufacturing a Roll for Hot or Cold Rolling of Flat Metal Products
20170144205 · 2017-05-25 ·

A method for manufacturing a roll for rolling flat metal products having a barrel section coated with a wear-resistant layer and journals formed thereon, and a main body blank which includes a barrel section and two blank journal sections. The barrel section is encased with a jacket which is connected, with its edge regions associated with the blank journal sections, in a sealed manner, to the associated end faces of the blank journal sections, and limits a cavity surrounding the barrel section. The cavity is filled with an alloy powder. The wear-resistant layer coating of the barrel section, which forms a substance-to-substance bond with said barrel section, is then formed from said alloy powder through hot isostatic pressing. The jacket is then removed from the barrel section, the blank journal sections are formed into the journals and the barrel section and the journals are finished.

COMPOUND ROLL
20170100756 · 2017-04-13 ·

A compound roll includes a sintered inner core of a first cemented carbide and at least one sintered outer sleeve of a second cemented carbide disposed around the inner core. The outer sleeve and inner core each have a joining surface, wherein when the inner core and outer sleeve are assembled each joining surface contact to form a bonding interface therebetween. When the assembled, sintered inner core and outer sleeve are heated to a predetermined temperature the sintered inner core and outer sleeve are fused together at the bonding interface to form the unitary compound roll. To reduce the overall cost of the compound roll, a lower cost cemented carbide, or a cemented carbide with a lower density can be used for the inner core and fused to an outer sleeve of a virgin cemented carbide, thereby reducing the powder cost and/or reducing the overall mass of the compound roll.

Outer-layer material for hot-rolling roll, and hot-rolling composite roll

A surface layer material of a hot rolling mill roll is provided. The surface layer has a chemical composition containing, by mass %, C: 2.4% or more and 3.5% or less, Si: 1.2% or more and 2.4% or less, Mn: 0.2% or more and 2.0% or less, Cr: 0.8% or more and 2.1% or less, Mo: 0.3% or more and 1.1% or less, Ni: 3.0% or more and 6.0% or less, V: 1.0% or more and 2.2% or less, Nb: 0.1% or more and 0.5% or less, REM: 0.0005%) or more and 0.1% or less, Al: 0.003% or more and 0.05% or less, and the balance being Fe and inevitable impurities. The contents of C, Cr, V, Nb, REM, and Al satisfy the relationships Cr+0.2C(0.24V+0.13Nb)3.0 and 0.01REM/Al3.2.

METHOD FOR MANUFACTURING A CLADDED COMPONENT

A method for manufacturing a metallic component having a core and a metallic cladding by Hot Isostatic Pressing includes the steps of arranging a capsule and a core such that the capsule at least partially surrounds the core and a space is formed between at least a portion of the core and a portion of the capsule. The core, prior to the step of Hot Isostatic Pressing, is provided with at least one centering means for centering the solid body obtained in the step of Hot Isostatic Pressing in a metal machining apparatus.