Patent classifications
B21B37/26
Rolling method for boards with different longitudinal thicknesses
Disclosed is a rolling method for a board having various longitudinal thicknesses, comprising the following steps: 1) setting a number N of uniform-thickness segments of a sample, thicknesses h.sub.1, h.sub.2, . . . , h.sub.N of the uniform-thickness segments, lengths L.sub.1, L.sub.2, . . . , L.sub.N of the uniform-thickness segments, and lengths T.sub.1, T.sub.2, . . . , T.sub.N1 of transitional segments between the uniform-thickness segments, the N uniform-thickness segments having N1 transitional segments therebetween, and both the thickness and length having a unit of mm; 2) selecting a raw material; 3) setting a rolling force, a roll gap and a rolling period of time for each segment; 4) preparing rolling; 5) conducting rolling; 6) optimizing rolling parameters, measuring thicknesses and lengths of the uniform-thickness segments and lengths of the transitional segments after the rolling member is rolled; comparing the measured thicknesses of the uniform-thickness segments with the set thicknesses for the sample, so as to correct the rolling force P.sub.i and roll gap G.sub.i set for each segment in step 3); comparing the measured lengths with the positions marked in step 4), so as to correct the rolling period of time set for each segment in step 3); repeating steps 4) and 5) using raw materials of the same size, and making correction again, wherein a rolled member meeting the requirements of the sample can be made after 2-3 times of trial rolling. This method avoids preparation of a raw material in the form of a roll, avoids study on a complex controlling method for various-thickness rolling of the roll, and saves the raw material and test time.
Rolling method for boards with different longitudinal thicknesses
Disclosed is a rolling method for a board having various longitudinal thicknesses, comprising the following steps: 1) setting a number N of uniform-thickness segments of a sample, thicknesses h.sub.1, h.sub.2, . . . , h.sub.N of the uniform-thickness segments, lengths L.sub.1, L.sub.2, . . . , L.sub.N of the uniform-thickness segments, and lengths T.sub.1, T.sub.2, . . . , T.sub.N1 of transitional segments between the uniform-thickness segments, the N uniform-thickness segments having N1 transitional segments therebetween, and both the thickness and length having a unit of mm; 2) selecting a raw material; 3) setting a rolling force, a roll gap and a rolling period of time for each segment; 4) preparing rolling; 5) conducting rolling; 6) optimizing rolling parameters, measuring thicknesses and lengths of the uniform-thickness segments and lengths of the transitional segments after the rolling member is rolled; comparing the measured thicknesses of the uniform-thickness segments with the set thicknesses for the sample, so as to correct the rolling force P.sub.i and roll gap G.sub.i set for each segment in step 3); comparing the measured lengths with the positions marked in step 4), so as to correct the rolling period of time set for each segment in step 3); repeating steps 4) and 5) using raw materials of the same size, and making correction again, wherein a rolled member meeting the requirements of the sample can be made after 2-3 times of trial rolling. This method avoids preparation of a raw material in the form of a roll, avoids study on a complex controlling method for various-thickness rolling of the roll, and saves the raw material and test time.
Method for Cold Deformation of an Austenitic Steel
A method for partial hardening of an austenitic steel by utilizing during cold deformation the TWIP (Twinning Induced Plasticity), TWIP/TRIP or TRIP (Transformation Induced Plasticity) hardening effect. Cold deformation is carried out by cold rolling at least one surface of the steel with forming degree () of 560% in order to achieve in the steel at least two consecutive areas with different mechanical values in thickness, yield strength (R.sub.p0.2), tensile strength (Rm) and elongation, having a ratio (r) between the ultimate load ratio (F) and the thickness ratio (t) of 1.0>r>2.0, and in which the areas are mechanically connected to each other by a transition area having a thickness that is variable from the thickness of the first area in the deformation direction to the thickness of the second area in the deformation direction.
METHOD AND DEVICE FOR ROLLING METAL STRIPS
A method for manufacturing flexible rolling of metal strips, in which a metal strip with pre-definable material thickness s guided through a mill stand by at least two operating steps, which includes several rolls, the metallic strip is during the rolling operation set to lead through a roll gap, where a curve bending line is steered to achieve a defined profile.
METHOD AND DEVICE FOR ROLLING METAL STRIPS
A method for manufacturing flexible rolling of metal strips, in which a metal strip with pre-definable material thickness s guided through a mill stand by at least two operating steps, which includes several rolls, the metallic strip is during the rolling operation set to lead through a roll gap, where a curve bending line is steered to achieve a defined profile.
Simple pre-control of a wedge-type roll-gap adjustment of a roughing stand
A plurality of flat metal items to be rolled (3) are fed to a plurality of rolling stands (1, 2) of a rolling installation, one after the other over a feed path (4). The items (3) are rolled by the rolling stands (1, 2) past which they are fed. In the rolling stands (1, 2), the flat item to be rolled (3) is first rough-rolled in at least one roughing pass with a wedge-type roll gap adjustment (ds) and then finish-rolled in finishing passes. After the finish-rolling of the flat item, a thickness taper (dd) that is present in the respective finish-rolled flat item is recorded by measuring instruments. The thickness taper (dd) is compared with a target taper (dZ). On the basis of a deviation of the thickness taper (dd) from the target taper (dZ) and the wedge-type roll gap adjustment (ds), a new wedge-type roll gap adjustment (ds) is determined for the at least one roughing pass. The wedge-type roll gap adjustment (ds) for the at least one roughing pass for the next flat item to be rolled (3) is set to correspond to the newly determined value of the wedge-type roll gap adjustment (ds), so that the next flat item to be rolled (3) is rough-rolled in the at least one roughing pass with the newly determined value of the wedge-type roll gap adjustment (ds).
Simple pre-control of a wedge-type roll-gap adjustment of a roughing stand
A plurality of flat metal items to be rolled (3) are fed to a plurality of rolling stands (1, 2) of a rolling installation, one after the other over a feed path (4). The items (3) are rolled by the rolling stands (1, 2) past which they are fed. In the rolling stands (1, 2), the flat item to be rolled (3) is first rough-rolled in at least one roughing pass with a wedge-type roll gap adjustment (ds) and then finish-rolled in finishing passes. After the finish-rolling of the flat item, a thickness taper (dd) that is present in the respective finish-rolled flat item is recorded by measuring instruments. The thickness taper (dd) is compared with a target taper (dZ). On the basis of a deviation of the thickness taper (dd) from the target taper (dZ) and the wedge-type roll gap adjustment (ds), a new wedge-type roll gap adjustment (ds) is determined for the at least one roughing pass. The wedge-type roll gap adjustment (ds) for the at least one roughing pass for the next flat item to be rolled (3) is set to correspond to the newly determined value of the wedge-type roll gap adjustment (ds), so that the next flat item to be rolled (3) is rough-rolled in the at least one roughing pass with the newly determined value of the wedge-type roll gap adjustment (ds).
Method of and apparatus for rolling strip of fluctuating thickness
An apparatus for rolling strip having a periodically fluctuating strip thickness has a roll stand with a set of rollers defining a gap, an adjustment actuator for adjusting the gap of the set of rollers, unwinder for feeding the strip with an initial thickness to an intake side of the roller gap, winder for receiving the strip with a desired final thickness from an output side of the gap, respective upstream and roller assemblies each having an immersion roller provided upstream of the roll stand between the unwinder and the roll stand and downstream of the roll stand between the roll stand and the winder. The strip is guided around the immersion rollers. A controller sets positions of the immersion rollers while operating the rollers of the roll stand at a constant roller speed, for determining the roller gap in dependence on the setting of the rollers.
Method of and apparatus for rolling strip of fluctuating thickness
An apparatus for rolling strip having a periodically fluctuating strip thickness has a roll stand with a set of rollers defining a gap, an adjustment actuator for adjusting the gap of the set of rollers, unwinder for feeding the strip with an initial thickness to an intake side of the roller gap, winder for receiving the strip with a desired final thickness from an output side of the gap, respective upstream and roller assemblies each having an immersion roller provided upstream of the roll stand between the unwinder and the roll stand and downstream of the roll stand between the roll stand and the winder. The strip is guided around the immersion rollers. A controller sets positions of the immersion rollers while operating the rollers of the roll stand at a constant roller speed, for determining the roller gap in dependence on the setting of the rollers.
Sheet metal blank
A process includes flexible rolling of a strip made of a metallic material, wherein a thickness profile with different sheet thicknesses along the length of the strip is produced such that successive regions of the flexibly rolled strip each correspond to a target thickness profile of a sheet metal blank to be cut out of same; determining a measured thickness profile of a plurality of successive regions of the strip; calculating a target position in the strip for a sheet metal blank to be cut out of the strip depending on the generated measured thickness profile of at least two successive regions of the strip; cutting the flexibly rolled strip by at least one cutting device along the target position for producing the sheet meal blank. A plant is further provided for producing a sheet metal blank.