Patent classifications
B21B37/32
Method and Device for Controlling a Parameter of a Rolled Stock
A method and a device for controlling a parameter, for example the profile or the flatness, of a rolled stock in strip form. A cooling jacket that can be brought up to the roll and is designed to be variable in its effective length b in the circumferential direction of the roll is used as a final controlling element.
Method and Device for Controlling a Parameter of a Rolled Stock
A method and a device for controlling a parameter, for example the profile or the flatness, of a rolled stock in strip form. A cooling jacket that can be brought up to the roll and is designed to be variable in its effective length b in the circumferential direction of the roll is used as a final controlling element.
EFFICIENT IDENTIFICATION OF FLATNESS IN A PLANAR ROLLING MATERIAL
An evaluation device that determines, based on data acquired by an acquisition device, an error value (PF) relating to the flatness of a strip of a rolling material exiting a roll stand, and supplies the determined error values (PF) to a control device, which takes the error values (PF) into account when determining adjustment variables(S) for flatness control elements of the roll stand. The interaction of the acquisition device, the evaluation device, the control device and the roll stand results in a closed control loop working in real time. In order to determine the particular error value (PF) of the strip, the evaluation device performs a local frequency analysis of the data and determines the particular error value (PF) on the basis of the local frequency analysis.
Hybrid oil and water cooled rolling
A rolling mill with oil-cooled top and bottom work rolls at the entry side and a water spray header at the exit side of the bottom work roll. Water cooling is used below the pass line, reducing the heat in the mill substantially without the risk of generating drip-related surface defects during rolling. Water cooling can be used on the bottom work roll and a portion of the oil no longer needed to cool the bottom work roll can be diverted to the top work roll. In some cases, the coolant portion of the flatness control can be operated solely through water-cooling the bottom roll.
Hybrid oil and water cooled rolling
A rolling mill with oil-cooled top and bottom work rolls at the entry side and a water spray header at the exit side of the bottom work roll. Water cooling is used below the pass line, reducing the heat in the mill substantially without the risk of generating drip-related surface defects during rolling. Water cooling can be used on the bottom work roll and a portion of the oil no longer needed to cool the bottom work roll can be diverted to the top work roll. In some cases, the coolant portion of the flatness control can be operated solely through water-cooling the bottom roll.
Model Based Multi-Variable Predictive Control for Metal Rolling Mills
A control system employs a model-based multi-variable predictive control for cold rolling mills to improve sheet thickness uniformity to meet or exceed specifications in flatness. Sheet metal thickness and flatness deviations from standard requirements are significantly reduced with attendant improved control accuracy as compared to traditional control approaches that use PID based closed loop controls. The control system is particularly suited for control of 4-hi non-reversible single-stand metal rolling mills. The mill stand has a first work roll and a second work roll respectively positioned between a first back up roll and a second back up roll. A plurality of sensors measures and acquires property data of the sheet of material. A model predictive controller manipulates actuators to regulate thickness and flatness. The controller executes automatic gauge control, which is machine direction metal control, and automatic flatness control, which is cross direction metal sheet control, as metal sheet is rolled.
Control device for rolling mill apparatus, rolling mill facility, and operation method for rolling mill apparatus
A control device for a rolling mill apparatus including at least one rolling mill stand for rolling a metal plate includes: a detection signal acquisition part for receiving, from an edge crack sensor, a detection signal of an edge crack at an end portion of the metal plate in a plate width direction; and a rolling condition decision part for deciding a rolling condition for the rolling mill apparatus. The rolling condition decision part is configured to change, if the detection signal acquisition part receives the detection signal of the edge crack, the rolling condition for the rolling mill apparatus from a first rolling condition immediately before detection of the edge crack to a second rolling condition which is more capable of suppressing growth of the edge crack than the first rolling condition.
ELECTRODE SHEET MANUFACTURING DEVICE
An electrode sheet manufacturing device includes a pair of rolls that press an electrode active material layer formed on an electrode sheet, a press pressure adjusting mechanism that adjusts a press pressure of the pair of rolls, a temperature sensor that detects a surface temperature of at least one of the pair of rolls, and a controller. The controller is configured to adjust the press pressure, based on the surface temperature of the at least one of the pair of rolls detected by the temperature sensor.
PRE-HEATING AND THERMAL CONTROL OF WORK ROLLS IN METAL ROLLING PROCESSES AND CONTROL SYSTEMS THEREOF
Systems and methods for using full-width hot sprays to pre-heat rolling mills prior to processing of metal sheet or plate are described herein. The hot sprays may be individually controlled. Using hot sprays can allow the rolling mill to reach operating temperature and achieve a desired thermal crown so that metal sheet or plate may be processed immediately within tolerances for flatness and gauge accuracy. Pre-heating of rolling mills can eliminate the need of the rolling mill to operate in a transitional period of work roll heating and can increase efficiency by eliminating or reducing scrap material and mill downtime. Hot sprays may also be incorporated with existing coolant systems to provide thermal control systems for rolling mills with bi-directional temperature controls.