An improved apparatus and method of fabricating long nanostructured or ultrafine grained tubes includes, in one implementation, expanding and extruding a sample material through cyclic deformations. The first cycle begins with expanding the sample through a die unit by applying pressure using a punch box, then with extruding the sample by applying back pressure using a stationary mandrel, which in turn reduces the expanded sample diameter to the original diameter. The next cycle begins with inverting the die unit to further extrude the sample with no need to apply back pressure. Furthermore, resistant forces against the sample are reduced by using a lubricant material inside the die unit, thus allowing continuation of additional cycles without constraining the sample length, resulting in desired strength and elongation.

A pin assembly for use in a planetary gear including a pin including a cylindrical side wall defining a central bore that extends from a first end to a second end of the pin along its longitudinal center axis, an inlet bore, and a first annular groove that extends radially outwardly into the side wall of the pin adjacent the first end. A first cylindrical plate includes a first side wall, a second side wall, and a cylindrical outer wall extending therebetween, the first plate being disposed within the first annular groove of the pin, wherein a width of the first plate in a direction parallel to the longitudinal center axis is less than a width of the first annular groove in the direction parallel to the longitudinal center axis so that the first plate is axially slidable within the first annular groove.

A pin assembly for use in a planetary gear including a pin including a cylindrical side wall defining a central bore that extends from a first end to a second end of the pin along its longitudinal center axis, an inlet bore, and a first annular groove that extends radially outwardly into the side wall of the pin adjacent the first end. A first cylindrical plate includes a first side wall, a second side wall, and a cylindrical outer wall extending therebetween, the first plate being disposed within the first annular groove of the pin, wherein a width of the first plate in a direction parallel to the longitudinal center axis is less than a width of the first annular groove in the direction parallel to the longitudinal center axis so that the first plate is axially slidable within the first annular groove.

A method of manufacturing an end piece for a camshaft may include forming a shape of an end piece to be coupled to a camshaft by compacting steel and powder in a net-shape manner and by sintering steel and a powder compact that are preassembled to each other.

A method of manufacturing an end piece for a camshaft may include forming a shape of an end piece to be coupled to a camshaft by compacting steel and powder in a net-shape manner and by sintering steel and a powder compact that are preassembled to each other.

A pipe extrusion includes a cross-section with a substantially round outer perimeter. A round portion of the substantially round outer perimeter preferably has an included angle of less than 300 degrees. A pair of inward facing flanges terminate the round portion. A cross member is formed across an inner area of the round portion. The cross member is parallel with the pair of inward facing flanges. A position of the cross member relative to a centerline of the round portion is between 0-20 degrees from the center line of the round portion. The pipe extrusion is preferably fabricated from any suitable aluminum alloy, such as T-6 aluminum.

An extrusion apparatus and a method for manufacturing an aluminum capillary tube using the same are provided. The extrusion apparatus includes a container, a housing mold provided on one side of the container and including a plurality of dies formed with a plurality of holes, and a ram pressing an aluminum billet accommodated in the container in a direction from another side to the one side of the container so that the aluminum billet accommodated in the container is extruded into a plurality of aluminum capillary tubes having cross-sectional shapes corresponding to the plurality of holes, and the number of the plurality of holes is determined based on an inner diameter of the container and a diameter of each of the plurality of holes.

A friction assisted tube fabrication method is disclosed. The friction assisted tube fabrication includes a set of methods such as a friction assisted tube forming, a friction assisted tube extrusion, and a friction assisted tube straining method. A metal object, for example, a deformable tube is simply deformed into the tube using a mandrel. The metal object with an initial diameter is forced across the slope of the mandrel with an angle. The mandrel is configured to rotate while forcing the metal object to deform into the tube with the desired radius. While rotating the mandrel, a friction is generated due to contact between the tube and the mandrel, thereby generating thermal energy to heat a deformation area of the tube for simply and easily softening and forming into the desired shape with accuracy diameter, and dimensions using a nominal pressing force without additional equipment and power.

A method for manufacturing a cold-forged, extruded aluminum alloy tube includes the steps of: providing a primary material having a hollow columnar shape and made of an aluminum alloy material, and a first cold extrusion apparatus; processing the primary material to form a preform; subjecting the preform to a homogeneous annealing by heating to a temperature of about 410 C. to 510 C. and then cooling to a temperature of about 160 C. to 200 C.; testing the hardness of the preform; immersing the preform in a tank containing lubricant having a free total acidity concentration of 40 to 50 mg/L at a working temperature of 80 C. to 100 C.; and subjecting the preform to cold extrusion.

An extruded material includes a peripheral wall having a closed loop-shaped cross-section and defining a hollow, and a middle rib connected to an inner peripheral surface of the peripheral wall and dividing the hollow. The extruded material is provided with a corrected portion set at a predetermined portion in a longitudinal direction and subjected to correction processing, and an uncorrected portion not subjected to the correction processing. The peripheral wall is expanded outward with respect to an original shape of the uncorrected portion in the corrected portion. While the middle rib is curved with respect to an imaginary straight line connecting connecting portions connected with the peripheral wall at both end portions of the middle rib in the uncorrected portion, the middle rib has a smaller degree of curvature than the original shape of the uncorrected portion in the corrected portion.