An extrusion machine includes a main frame, a friction wheel, a tool holding device, a locking device and a tool unit supported on the tool holding device. Furthermore, a shielding unit with at least one first nozzle and at least one second nozzle is provided, wherein the nozzles are formed to emit a gas which is free of gaseous oxygen. The first nozzle is directed at a peripheral portion of the friction wheel. The second nozzle is arranged below a stripping area of the tool unit. Further, an extrusion machine has a sensor unit between the tool holding device and the tool unit and a method controls distance between two tool components of the extrusion machine. Furthermore, different extrusion machines as well as methods for changing friction wheels are provided.

The invention relates to an extrusion machine (1) comprising a main frame (5), a friction wheel (4), a tool holding device (6), a locking device (11) and a tool unit (12) supported on the tool holding device (6). Furthermore, a shielding unit (28) with at least one first nozzle (32) and at least one second nozzle (33) is provided, wherein the nozzles (32, 33) are formed to emit a gas which is free of gaseous oxygen. The first nozzle (32) is directed at a peripheral portion (29) of the friction wheel (4). The second nozzle (33) is arranged below a stripping area (30) of the tool unit (12). The invention further relates to an extrusion machine (1) with a sensor unit (25) between the tool holding device (6) and the tool unit (12) as well as a method for distance control between two tool components of the extrusion machine (1). Furthermore, the invention also relates to different extrusion machines (1) as well as methods for changing friction wheels.

The present invention relates to a press for the direct extrusion of metallic material, wherein the press comprises a supporting structure which defines an extrusion axis and a transverse direction orthogonal to said extrusion axis. The press further comprises an extrusion die and a die-holder drawer, in which said die is placed. Moving means are provided for moving said drawer along a transverse direction between a first position (P1), in which said die is aligned with said extrusion axis, and a second position in which, when reached, said die can be replaced. The press according to the invention further comprises a fixed supporting element which supports the drawer at least when it occupies the first position. The press further comprises at least a movable supporting element for supporting said drawer during the movement along said transverse direction; lifting means are provided for vertically lifting the movable supporting element between a first vertical position, in which the drawer is supported by the fixed supporting element, and a second vertical position, in which the drawer is lifted with respect to the fixed supporting element and supported by said at least one movable supporting element.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

An extrusion press including a ram having a ram body configured for movement along a ram axis, and a compaction container defining a compaction compartment and having a compaction container axis. The compaction container is rotatable between a first orientation wherein the compaction container axis is not aligned with the ram axis and a second orientation wherein the compaction container axis is aligned with the ram axis such that the ram body is movable into the compaction compartment.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture a drawn tube having a hollow low interior for housing an axle shaft. The method includes the steps of placing a billet into a first die assembly and pressing the billet into the first die to producing a pre-formed billet. The method also includes the steps of moving the pre-formed billet from the first die assembly to a second die assembly and pressing the pre-formed billet into the second die assembly to produce an extruded tube. The method further includes the steps of moving the extruded tube from the second die assembly to a third die assembly and pressing the extruded tube into the third die assembly to further elongate the extruded tube and decrease the thickness of the wall of the extruded tube to of from about 3 to about 18 millimeters to produce the drawn tube having the yield strength of at least 750 MPa.