A method for producing a multilayer large pipe having an outer support layer and at least one inner liner layer. Advantages with regard to productivity and the properties of the multilayer large pipe are achieved by the sequence of method steps wherein production of a support sheet is pre-bent to a predetermined initial bending radius for the support layer and at least one liner sheet is pre-bent to a predetermined initial bending radius for the liner layer, placement of the at least one pre-bent liner sheet against the inside of the pre-bent support sheet, with a positioning and parallel alignment of its longitudinal edges extending in the direction of the bending axis in order to form the support layer and the at least one liner layer, there is integral joining of at least one of two longitudinal edges of the at least one liner sheet to the support sheet, shaping of the composite of the integrally joined support layer and at least one liner layer to form a slit multilayer large pipe by a bending machine, with nonpositive, frictional engagement in liner regions that are not integrally joined, and there is closing of the remaining gap of the slit multilayer large pipe with a longitudinal seam by welding.

A method manufactures a closed-structure part by forming a flat plate-shaped workpiece into a closed structure including a bottom portion curved along a longitudinal direction. The method includes a first forming step of forming a plurality of first out-of-plane deformed portions and a bent portion, the first out-of-plane deformed portions being formed in a region of the workpiece corresponding to the bottom portion and arranged along the longitudinal direction, each of the out-of-plane deformed portions having a recessed shape or a protruding shape; and a second forming step of squashing the first out-of-plane deformed portions between a pad and a punch such that the region of the workpiece corresponding to the bottom portion is curved and bending bent portions by pressing the punch into a space between dies while the region of the workpiece corresponding to the bottom portion is clamped between the pad and the punch.

An apparatus (10) for joining a predetermined geometrical profile shape from a sheet material (SM) includes a positioning assembly (12) including a base member (14) and a frame (28) that is operable to receive the sheet material (SM), to configure the sheet material in a predetermined orientation and to linearly translate the sheet material along a process direction (20). A Z-bar (22) is configured to guide a first longitudinal edge (FE) and second longitudinal edge (SE) of the sheet material (SM) into adjacent alignment along the process direction (20). A welding and forging assembly (60) welds and then forges a seam between the first longitudinal edge (FE) and the second longitudinal edge (SE) of the associated sheet material (SM).

An assembly table for use in a remote manufacturing yard is provided. The assembly table is configured to be collapsible thereby allowing for a reduced footprint during transportation. The assembly table can include a central support base; a plurality of arms attached to the central support base; a secondary support member attached to each arm configured to provide support for and give height to the assembly table when in use; and a centering guide attached to each arm, the centering guide configured to receive a bottom portion of a partial shell, the centering guide located at a predetermined location of its own arm.

An apparatus (10) for joining a predetermined geometrical profile shape from a sheet material (SM) includes a positioning assembly (12) including a base member (14) and a frame (16) that is operable to receive the sheet material (SM), to configure the sheet material in a predetermined orientation and to linearly translate the sheet material along a process direction (20). A Z-bar (22) is configured to guide a first longitudinal edge (FE) and second longitudinal edge (SE) of the sheet material (SM) into adjacent alignment along the process direction (20). A welding and forging assembly (60) welds and then forges a seam between the first longitudinal edge (FE) and the second longitudinal edge (SE) of the associated sheet material (SM).

An apparatus for manufacturing a bracket-integrated double-layer door impact beam is provided. The apparatus includes a lower mold having a lower cavity formed with a base material molded to have a U-shaped cross section and a predetermined length. The base material is seated on the lower cavity. A lower electrode terminal is disposed in the lower mold to contact the base material. An upper mold has an upper cavity therein and is coupled with the lower mold to pressurize both end portions of the U-shaped cross section of the base material inward to form the base material with an O-shaped cross section. An upper electrode terminal is disposed in the upper mold to contact the base material.

A production method provides for punching holes in a metal strip, cold-forming the metal strip to form a guide tube, and joining the lengthwise edges of the metal strip to each other by a seam or teeth so as to create a uniform material. Subsequently, a piston-like striker is inserted into the guide tube.

An apparatus includes a guide member configured with stress limiting features which function to prevent the stress from bending the guide member causing ovalization of the guide member. An apparatus for bending a guide member includes a ram die and a pressure die which are configured to fully encircle the portion of the guide member during the bending operation. A fixture for supporting a guide member during bending is configured to fully encircle sections of the guide member during bending.

A method for encasing a body of an exhaust gas system with a housing which is wound around the body. Using a winding method, the body is placed in a loop formed by a belt-shaped conveyor element that can be driven in a conveyor device, wherein the conveyor element is seated against the outer casing face at a wrapping angle u of at least 270 degrees. Starting with a first edge, the metal strip is then introduced in a conveyor device between the body and the conveyor element, is drawn into the gap between the body and the conveyor element and is bent around the body until the body is encased at least twice by the metal strip.

A producing method to be disclosed is a producing method for producing a formed metal item that includes a tubular part with a slit. This producing method includes a step (i) of forming U-shaped part having a U-shaped cross section by deforming a metal plate, and a step (ii) of forming the tubular part with the slit by deforming the U-shaped part using a die assembly with a protruding part in such a manner that two end parts of the U-shaped part clamp the protruding part. In step (ii), a cross-section peripheral length LH of the tubular part is made shorter than a cross-section length LU of the U-shaped part.