The invention relates to a flexible pipe carcass comprising a flexible tubular wall structure comprising a helically wound wall strip; wherein interlocking sections of successive windings of said wall strip form the wall structure. The interlocking sections of adjacent wall strips define a length and are movable with respect to each other between a first position and a second, extended position for changing said length, the interlocking sections being formed such that in the extended position a carcass gap is provided between adjacent interlocking sections for accommodating relative movement there between upon flexure of the wall structure. An insert profile is located in the carcass gap of the tubular wall structure on an inside of the wall structure to at least partly cover the carcass gap.

The first roller dies will perforate, puncture the metal strip after the strip goes through the front guide. After the perforation the metal strip can then be corrugated. This is an improvement over punching the metal strip. Punching the metal, rotary punch, requires and extra step and leaves metal scrap, which is why punching metal for the first rolls would clog the machine and cause damage to the machine. The results of these tiny holes in the cylindrical duct help muffle the vibration and other noises from the motorized fan down the ductwork. The cylindrical perforated duct acts like a muffler. Air conditioning, bathroom exhaust fans, kitchen exhaust fans noise can me great reduced cheaply and efficiently. This perforated duct will be used with a vapor barrier and/or insulation.

An elongate tape element, a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element (508) has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings (501) such that each body portion (510) lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion, the at least one wing portion configured to span the gap and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding.

An elongate tape element, a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element (508) has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings (501) such that each body portion (510) lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion, the at least one wing portion configured to span the gap and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding.

The present embodiments are directed to systems and methods for forming a pipe carcass. In one embodiment, a first series of forming rollers are configured for forming a primary carcass strip material. A second series of forming rollers are configured for forming a second strip material into a shape different than the primary carcass strip material. The primary carcass strip material and the second strip material, after being fed through the first and second series of rollers, respectively, are each fed concurrently into a plurality of winding rolls for assembly with one another.

The present invention provides a method and an apparatus for manufacturing an interlocking pipe obtained by easily and precisely shaping a pipe with a circular cross section or with the edges of the cross section nearly forming a circle in a non-loose manner, so as to provide excellent machining performance when the interlocking pipe is cut off and provide excellent operation efficiency for the apparatus itself. A metal band plate is helically wound onto a core member with a circular cross section or with the edges of the cross section nearly forming a circle. Clamping device is freely assembled at a front end of the code member in a detachable and switchable manner, and synchronously rotate in accordance with instructions from a main computing-controlling member, so as to prevent the metal band plate from being loosened, thereby to manufacture the interlocking pipe efficiently.

Disclosed is a tubular core on which sheets of metal or other material can be wound and supported, for shipment, handling and dispersal, and a method for forming the core. The core comprises a metal sheet or strip which has a rectangular-ribbed cross-sectional profile of flattened ribs, and which is wound spirally into a tubular configuration. The core is formed by passing the strip through a plurality of roll-forming stands, to initiate forming and progressively form an arcuate ribbed sinusoidal profile, then a final roll-forming pass is used (or several such passes are used) to flatten the ribs of the profile so that the rectangular flattened ribs collectively form a support surface for the sheets which are wound and supported on the core.

Disclosed is a tubular core on which sheets of metal or other material can be wound and supported, for shipment, handling and dispersal, and a method for forming the core. The core comprises a metal sheet or strip which has a rectangular-ribbed cross-sectional profile comprising rectangular, flat ribs, and which is wound spirally into a tubular configuration. The core is formed by passing the strip through a plurality of roll-forming stands, to progressively form sections of the ribs and progressively define the sections into the rectangular ribbed profile in which the flat ribs collectively form a support surface for the sheets which are to be wound on the core.

The present invention provides an openable corrugated hose for accommodating lines, comprising: a first corrugated hose shell, a second corrugated hose shell, a joint section, at which the first corrugated hose shell and the second corrugated hose shell are each connected to one another pivotably in a first end section, and a lip section, which is provided on a second end section of at least one of the corrugated hose shells, wherein the lip section is manufactured from a different material than the corrugated hose shells.

An apparatus for forming a carcass for encasing a tubular member including a driven rotor (20) having a front face rotatable about a pivot axis and a spool mandrel (38) positioned eccentrically on the driven rotor (20). The spool mandrel (38) is adapted to rotatably mount a roll of coiled strip material (32). The rotor (20) includes at least one counterweight (60) mounted on the front face that is dynamically movable to at least partially balance the changing weight of the roll of strip material as the strip material (32) is removed from the roll. At least one pusher roll assembly (75) is mounted on the front face and contacts a portion of the strip material (32) to partially deform the coiling of the strip material as the material is removed from the roll. An anti-kink roll assembly (90) prevents kink deformation of the strip material (32) during the formation of the carcass.