A high temperature iron-chromium-aluminium (FeCrAl) alloy tube extending along a longitudinal axis, wherein the tube is formed from a continuous strip of a high temperature FeCrAl alloy and comprises a helical welded seam. The high temperature FeCrAl alloy tube is manufactured by feeding a continuous strip of the high temperature FeCrAl alloy toward a tube shaping station, helically winding the strip such that long edges of the strip abut each other and a rotating tube moving forward in a direction parallel to its longitudinal axis is formed, and continuously joining said abutting long edges together in a welding process directly when the tube is formed, whereby a welded tube comprising a helical welded seam is obtained.

A method of making an annular component includes forming sheet feedstock into an annular shape disposed about a central axis; and bonding one portion of the feedstock to another portion of the feedstock using ultrasonic welding, so as to fix the annular shape.

Tube forming methods can be used for efficient transition in the production of tubes having varying thickness. Material used to form consecutive tubes may have the same thickness along a separation plane separating a first discrete section from a second discrete section of the material, and the first discrete section and the second discrete section may each have varying thickness in a feed direction of the material. With such a thickness profile, the first discrete section of the material may be formed into a first cylinder having varying thickness and separated from the second discrete portion as the second discrete section is formed into a second cylinder having varying thickness. In particular, the transition between the first cylinder and the second cylinder may be achieved without scrap and/or interruption, resulting in cost-savings and improvements in production throughput associated with forming tubes having varying thickness.

A container is produced from a single-layered, helically bent sheet-metal trip (20). A first, helically running peripheral portion (22) of the sheet-metal strip (20) is bent out in the direction of the outside of the container (10) to form a helically running bent out edge (24). A second, helically extending peripheral portion (26) of the sheet-metal strip (20) overlaps a third portion (28) of the sheet-metal strip (20) on the inside of the container (10). The third portion is adjacent to the bent-out edge (24) and extends in the direction of the second peripheral portion (26) from the bent out edge (24). The second peripheral portion (26) is connected in a fluid-tight manner to the third portion (28) of the sheet-metal strip (20) on the inside of the container (10).

Tube forming methods can be used for efficient transition in the production of tubes having varying thickness. Material used to form consecutive tubes may have the same thickness along a separation plane separating a first discrete section from a second discrete section of the material, and the first discrete section and the second discrete section may each have varying thickness in a feed direction of the material. With such a thickness profile, the first discrete section of the material may be formed into a first cylinder having varying thickness and separated from the second discrete portion as the second discrete section is formed into a second cylinder having varying thickness. In particular, the transition between the first cylinder and the second cylinder may be achieved without scrap and/or interruption, resulting in cost-savings and improvements in production throughput associated with forming tubes having varying thickness.

Devices, systems, and methods are directed to formation of tubular structures, such as spirally formed structures, having spirally extending reinforcing material. In particular, tubular structures can be formed in a continuous process in which a first material is spiral formed along a first spiral and a second material is joined to the first material along a second spiral to reinforce the spirally formed first material. As compared to manual application of reinforcing material, such a continuous process can facilitate producing tubular structures at rates suitable for high-volume, commercial fabrication. Further, or instead, as compared to the use of circumferentially extending reinforcing material to support a spiral formed tube, reinforcing the spirally formed first material with a spiral of the second material may offer certain structural advantages, such as improved resistance to buckling.

A method for cutting a wound hose (1), made from mutually engaging windings (11, 12, 13, 14) of a metallic tape (2), with the wound hose (1) being welded in a predetermined axial area (10) and then cut within the area (10) essentially in a plane (6) extending radially, with the wound hose (1) being axially compressed in the predetermined area prior to welding such that in the area (10) a mutual contacting of the windings (11, 12, 13, 14) occurs. The welding is performed along a predetermined number of windings (11-14) in the area (10), and the welding energy required for welding the windings is introduced via the area of the winding hose into it. Additionally, an accordingly produced wound hose (1) is provided and a device suitable for its production.

A method and apparatus are disclosed with a continuous straw forming process for spiral winding boron-coated foil into a rounded tube or cylinder with an overlap and tight contact between the spiral edges, and a welding process utilizing a high precision fiber laser to weld the spiral seem forming a straw tube.

A control system for forming a tapered structure includes a sensor providing feedback for a machine for forming a tapered structure including at least three rolls having at least one bend roll and at least two guide rolls. The guide rolls may include rollette banks having a plurality of rollettes. The machine may also include an adjustment mechanism to position at least one of the rolls, where a diameter of the tapered structure being formed is controlled by relative positions of the rolls. The machine may also include a joining element to join edges of a stock of material together as it is rolled through the rolls to form the tapered structure. The control system may also include a controller to receive feedback from the sensor and to send a control signal based on the feedback to the adjustment mechanism for positioning at least one of the rolls.

Apparatus (10) for forming a spirally wound conduit (14) from a flat strip (2) comprising: a forming device (6) comprising a bending section (7) configured to spiralling bend the strip (2) and a joining section (8) configured to join opposite longitudinal sides (2A,2B) of the strip (2) each other; a feeding device (11) of the strip (2) along a feeding direction (F) parallel to the longitudinal edges (9) of the strip (2); a cutting device (1) arranged upstream the forming device (6) comprising a cutting head (3) for cutting the strip (2) and moving means configured to move said cutting head (3) along a plurality of moving axes (X,Y,Z) orthogonal to each other; a control unit (18) configured to command said moving means according to diameter (D) of the conduit (14) to be realized and to the width (B) of the strip (2) so that said cutting head (3) realizes on the strip (2) a plurality of arrays (12) of holes (13) each one tilted with respect to one of the longitudinal edges (9) of the strip (2) by an angle () function of the width (B) of the strip (2) and of the diameter (D) of the spiral conduit (14) to be realized. The present invention relates also to a air conduit (14), a perforated strip (2) and a coil (19) of a perforated strip (2) comprising a plurality of said arrays (12) of holes (13) wherein said holes (13) comprise at least two different shapes.