Apparatus (1) for forming in continuous a spiral seamed conduit (5) from a metallic strip (2) comprising a feeding plane (3) for said metallic strip (2); a forming head (4,4) rotating about a forming axis (A) substantially parallel to the feeding plane (3) and tilted by a forming angle (a) with respect to a direction orthogonal (0) to a feeding direction (F) of the metallic strip, wherein the forming head (4,4) is adapted to drive in rotation said metallic strip (2) for defining a spiral conduit (5); a lock-seaming device (6) configured to lock in continuous two portions of said metallic strip (2) along opposite profiles for forming said spiral seamed conduit (5); wherein said forming head (4,4) is provided with one or more forming elements (7,9) arranged and configured so to define a substantially polygonal shape for the section of said spiral conduit (5) during the drive in rotation of said metallic strip (2); wherein said lock-seaming device (6) is configured to move along a seaming direction (G) so to lock said two portions along a side of said conduit (5); and wherein said apparatus (1) further comprises means configured to move the forming head (4,4) according to a plurality of axes.

The present invention also relates to a process for forming in continuous a spiral conduit (5) having a substantially polygonal section and a spiral conduit (5) having a substantially polygonal section and four flat sides.

An elongate tape element (508), a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings such that each body portion lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion (510), the at least one wing portion (516) configured to span the gap (512) and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding (501).

A horizontally wound continuous coil of metallurgically heat treated metal tubing is alternatively formed in a multi-layered configuration using a sequential four-layer or two-layer pattern of winding layer groups. The method of sequential four-layer or two-layer patterning of winding groups support formation of jumbo horizontally wound coils of continuous annealed copper tubing for use by end users of annealed copper tubing.

Spiral forming methods can be used to join edges of a rolled material along a spiral joint to form conical and/or cylindrical structures. Alignment of the edges of the rolled material can be controlled in a wrapping direction as the material is being joined along the spiral joint to form the structure. By controlling alignment of the edges of the material as the edges of the material are being joined, small corrections can be made over the course of forming the structure facilitating control over geometric tolerances of the resulting spiral formed structure.

Spiral forming methods can be used to join edges of a rolled material along a spiral joint to form conical and/or cylindrical structures. Alignment of the edges of the rolled material can be controlled in a wrapping direction as the material is being joined along the spiral joint to form the structure. By controlling alignment of the edges of the material as the edges of the material are being joined, small corrections can be made over the course of forming the structure facilitating control over geometric tolerances of the resulting spiral formed structure.

An elongate tape element, a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element (508) has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings (501) such that each body portion (510) lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion, the at least one wing portion configured to span the gap and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding.

Spiral forming methods can be used to join edges of a rolled material along a spiral joint to form conical and/or cylindrical structures. Alignment of the edges of the rolled material can be controlled in a wrapping direction as the material is being joined along the spiral joint to form the structure. By controlling alignment of the edges of the material as the edges of the material are being joined, small corrections can be made over the course of forming the structure facilitating control over geometric tolerances of the resulting spiral formed structure.

Provided is a seaming device capable of easily adjusting clearances between a chuck unit (seaming chuck device) and first and second seaming rolls in a short period of time, easily changing a seaming cycle, and producing a seamed sample can at a normal operation speed. In the seaming device, a seaming unit (130) carries out seaming operation by seaming rolls (131), a driving source for the swinging shaft (132) of the seaming rolls (131) is configured to be capable of controlling the seaming operation independently, and the driving output shaft (137) of a driving source (158) and the swinging shaft (132) of the seaming rolls are coupled through a ball spline (140).

A method of producing a carcass for a flexible pipe, the carcass and a flexible pipe with the carcass includes providing at least one first metallic strip a cover metallic strip. Shaping the first strip to have a profile with a first fold adapted to face towards the carcass axis and a second fold adapted to face away from the carcass axis. Pretreating an anchor width section of the cover strip including a weakening treatment of resistance against length extension and/or a length extension of the pretreated part of the anchor width section. Inserting the anchor width section of the cover strip into the first fold, ensuring that a cover width section of the cover strip extends beyond the second fold. Helically winding the first metallic strip and the cover strip, to provide that the first fold engages and interlocks with the second fold and that the cover width section covers a helical interstice between windings of the first metallic strip on the inner side of the carcass.

A control system for forming a tapered structure includes a sensor providing feedback for a machine for forming a tapered structure including at least three rolls having at least one bend roll and at least two guide rolls. The guide rolls may include rollette banks having a plurality of rollettes. The machine may also include an adjustment mechanism to position at least one of the rolls, where a diameter of the tapered structure being formed is controlled by relative positions of the rolls. The machine may also include a joining element to join edges of a stock of material together as it is rolled through the rolls to form the tapered structure. The control system may also include a controller to receive feedback from the sensor and to send a control signal based on the feedback to the adjustment mechanism for positioning at least one of the rolls.