An elongate tape element (508), a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings such that each body portion lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion (510), the at least one wing portion (516) configured to span the gap (512) and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding (501).

An elongate tape element, a flexible pipe body and method of producing a flexible pipe body are disclosed. The tape element (508) has a cross-sectional profile comprising a body portion (510) for being positioned between collapse resistant tape windings (501) such that each body portion (510) lies at least partially in a gap (512) between adjacent collapse resistant tape windings (501); and at least one wing portion (516) extending from an end region of the body portion, the at least one wing portion configured to span the gap and respectively abut with a radially inner surface of an adjacent collapse resistant tape winding.

An assembly for an armouring machine may include a support disk, the support disk defining a central opening for receiving a pipe and a plurality of perimeter openings for receiving a plurality of strips, and the support disk being rotatable about a longitudinal axis passing through the central opening. The assembly may further include a guide plate surrounding the longitudinal axis and including a plurality of guide structures, the guide structures being positioned for receiving the strips as they move downstream from the support disk. The assembly may further include an actuation device that is mechanically coupled to the guide plate, where actuation of the actuation device causes rotation of the guide plate with respect to the support disk.

A method of producing a carcass for a flexible pipe, the carcass and a flexible pipe with the carcass includes providing at least one first metallic strip a cover metallic strip. Shaping the first strip to have a profile with a first fold adapted to face towards the carcass axis and a second fold adapted to face away from the carcass axis. Pretreating an anchor width section of the cover strip including a weakening treatment of resistance against length extension and/or a length extension of the pretreated part of the anchor width section. Inserting the anchor width section of the cover strip into the first fold, ensuring that a cover width section of the cover strip extends beyond the second fold. Helically winding the first metallic strip and the cover strip, to provide that the first fold engages and interlocks with the second fold and that the cover width section covers a helical interstice between windings of the first metallic strip on the inner side of the carcass.

A mobile factory of steel sheet coil helical pipe includes a factory for the production of helical pipes that can be mounted on trailers, rafts, or container-type structures that is distinguished by its high production speed and use of steel sheet coils of up to 1 possible thanks to the use of an optional coil driver, a beveler and a wire welding system that may contain two, three, four, or five welding wires per pass (internal and external).

A control system for forming a tapered structure includes a sensor providing feedback for a machine for forming a tapered structure including at least three rolls having at least one bend roll and at least two guide rolls. The guide rolls may include rollette banks having a plurality of rollettes. The machine may also include an adjustment mechanism to position at least one of the rolls, where a diameter of the tapered structure being formed is controlled by relative positions of the rolls. The machine may also include a joining element to join edges of a stock of material together as it is rolled through the rolls to form the tapered structure. The control system may also include a controller to receive feedback from the sensor and to send a control signal based on the feedback to the adjustment mechanism for positioning at least one of the rolls.

A system comprises a ram tool subassembly and a master die subassembly. The ram tool subassembly further comprises a tool stick, a back body, a piston assembly, a piston housing, and a pusher holder. The master die subassembly further comprises a bottom tooling plate, a bottom master jaw, a nose block, a top master jaw, and a top tooling plate.

Tube forming methods can be used for efficient transition in the production of tubes having varying thickness. Material used to form consecutive tubes may have the same thickness along a separation plane separating a first discrete section from a second discrete section of the material, and the first discrete section and the second discrete section may each have varying thickness in a feed direction of the material. With such a thickness profile, the first discrete section of the material may be formed into a first cylinder having varying thickness and separated from the second discrete portion as the second discrete section is formed into a second cylinder having varying thickness. In particular, the transition between the first cylinder and the second cylinder may be achieved without scrap and/or interruption, resulting in cost-savings and improvements in production throughput associated with forming tubes having varying thickness.

The invention relates to a flexible pipe carcass comprising a flexible tubular wall structure comprising a helically wound wall strip; wherein interlocking sections of successive windings of said wall strip form the wall structure. The interlocking sections of adjacent wall strips define a length and are movable with respect to each other between a first position and a second, extended position for changing said length, the interlocking sections being formed such that in the extended position a carcass gap is provided between adjacent interlocking sections for accommodating relative movement there between upon flexure of the wall structure. An insert profile is located in the carcass gap of the tubular wall structure on an inside of the wall structure to at least partly cover the carcass gap.

Feeding stock used to form a tapered structure into a curving device such that each point on the stock undergoes rotational motion about a peak location of the tapered structure; and the stock meets a predecessor portion of stock along one or more adjacent edges.