A tool pack assembly having sensor plates to measure the temperature of a tool pack forming die and the forces exerted or. the forming dies during can production. Each sensor plate may include at least one temperature sensor and at least one strain sensor for reading and transmitting temperature and strain data relating to the dies of a tool pack assembly. The data read and transmitted may be used to determine the concentricity of the punch of a tool pack assembly during operation making can bodies.

A tool pack assembly having sensor plates to measure the temperature of a tool pack forming die and the forces exerted on the forming dies during can production. Each sensor plate tray include at least one temperature sensor and at least one strain sensor for reading and transmitting temperature and strain data relating to the dies of a tool pack assembly. The data read and transmitted may be used to determine the concentricity of the punch of a tool pack assembly during operation making can bodies.

A formed material manufacturing method according to present invention includes the steps of forming a convex formed portion by performing at least one forming process on a surface treated metal plate, and performing ironing on the formed portion using an ironing mold after forming the formed portion. The ironing mold includes a punch that is inserted into the formed portion, and a die having a pushing hole into which the formed portion is pushed together with the punch. An inner peripheral surface of the pushing hole extends non-parallel to an outer peripheral surface of the punch, and the inner peripheral surface is provided with a clearance that corresponds to an uneven plate thickness distribution, in the pushing direction, of the formed portion prior to the ironing relative to the outer peripheral surface to ensure that an amount of ironing applied to the formed portion remains constant in the pushing direction.

A die pack mounting for a bodymaker includes a die pack mounting bed and a die pack mounting door assembly. The die pack mounting door assembly is movably coupled to the die pack mounting bed. The die pack mounting door assembly is movable between an open, first position, wherein the die pack mounting door assembly is structured to support a die pack in a maintenance configuration, and, a closed, second position, wherein the die pack mounting door assembly fixes the die pack in a selected position. Further, the die pack mounting door assembly does not include any coolant fluid fittings. That is, the die pack mounting door assembly defines internal passages for coolant and the coolant is supplied via similar passages in the die pack mounting bed.

A die pack mounting for a bodymaker includes a die pack mounting bed and a die pack mounting door assembly. The die pack mounting door assembly is movably coupled to the die pack mounting bed. The die pack mounting door assembly is movable between an open, first position, wherein the die pack mounting door assembly is structured to support a die pack in a maintenance configuration, and, a closed, second position, wherein the die pack mounting door assembly fixes the die pack in a selected position. Further, the die pack mounting door assembly does not include any coolant fluid fittings. That is, the die pack mounting door assembly defines internal passages for coolant and the coolant is supplied via similar passages in the die pack mounting bed.

A precision high cyclic rate metal forming toolpack is disclosed for ironing processes used to produce can or other bodies and preforms of ultra-high precision. An example of the toolpack provides improved centering, dampening and force attenuation response. In an example, the toolpack may be implemented with integrated feedback communication and sensoring. An example of the toolpack also provides unified coolant distribution, including enhanced locational intelligence of infinitely variable tooling positions. An example of the toolpack also provides improved axial and longitudinal articulation for improved tool tracking and floatation. The toolpack may enable improved product quality, throughput, manufacturing efficiency, reduced costs, and reduced labor.

A toolpack for a can bodymaker with a vertically oriented, reciprocating, elongated ram assembly is provided. The toolpack includes a tool pack housing assembly, a number of die spacers, a number of dies, and a compression device. The tool pack housing assembly defines a passage and includes an inner surface, an upper sidewall, a lower sidewall, a first lateral sidewall, a second lateral sidewall, a rear sidewall, and a door. The tool pack housing assembly passage extends generally vertically. Each die spacer structured to support a die and defining a central passage. Each die including a body defining a central passage. The die spacers and dies are disposed in said tool pack housing assembly. The compression device is disposed at said tool pack housing assembly lower sidewall and is structured to axially bias said number of die spacers.

A tool pack assembly having sensor plates to measure the temperature of a tool pack forming die and the forces exerted on the forming dies during can production. Each sensor plate may include at least one temperature sensor and at least one strain sensor for reading and transmitting temperature and strain data relating to the dies of a tool pack assembly. The data read and transmitted may be used to determine the concentricity of the punch of a tool pack assembly during operation making can bodies.

A fluid-cooled toolpack for cooling can-forming dies without allowing cooling fluid to contaminate or contact the cans or the interior of the can bodymaker during production. The fluid-cooled toolpack generally includes a chill plate that is biased with a spring into contact with a can-forming die. The chill plate may be generally ring shaped and include annular heat pipes to carry heat away from the can-forming die to a set of heatsink fins at the top of the chill plate. Cooling fluid, such as water or air, can be used to remove heat from the heatsink fins. The chill plate can also be used to preheat the can-forming die before the equipment is used if desired, since the heat transfer of the system is non-directional.

A precision high cyclic rate metal forming toolpack is disclosed for ironing processes used to produce can or other bodies and preforms of ultra-high precision. An example of the toolpack provides improved centering, dampening and force attenuation response. In an example, the toolpack may be implemented with integrated feedback communication and sensoring. An example of the toolpack also provides unified coolant distribution, including enhanced locational intelligence of infinitely variable tooling positions. An example of the toolpack also provides improved axial and longitudinal articulation for improved tool tracking and floatation. The toolpack may enable improved product quality, throughput, manufacturing efficiency, reduced costs, and reduced labor.