A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument.

A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument.

A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument.

Provided is a method for quick forming of a hot metal sheet. The method relates to a technology for forming a metal sheet part, and solves the problem that the existing hot metal sheet forming technology cannot ensure that a blank is deformed under reasonable temperature and pressure conditions, thereby failing to realize precise and quick forming of a complex metal sheet part, especially a thin-walled part. The method mainly includes the following steps: step one, placing a metal sheet blank to be formed on a forming mold; step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold; step three, heating the metal sheet blank to a preset forming temperature condition; step four, quickly releasing the high-pressure gas from the cavity formed by the metal sheet blank and the forming mold, such that the metal sheet blank bulges; and step five, discharging the gas from the cavity formed by the metal sheet blank and the sealing mold, and opening the mold to obtain a formed metal sheet part. The present invention is used for manufacturing a metal sheet part.

Provided is a method for quick forming of a hot metal sheet. The method relates to a technology for forming a metal sheet part, and solves the problem that the existing hot metal sheet forming technology cannot ensure that a blank is deformed under reasonable temperature and pressure conditions, thereby failing to realize precise and quick forming of a complex metal sheet part, especially a thin-walled part. The method mainly includes the following steps: step one, placing a metal sheet blank to be formed on a forming mold; step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold; step three, heating the metal sheet blank to a preset forming temperature condition; step four, quickly releasing the high-pressure gas from the cavity formed by the metal sheet blank and the forming mold, such that the metal sheet blank bulges; and step five, discharging the gas from the cavity formed by the metal sheet blank and the sealing mold, and opening the mold to obtain a formed metal sheet part. The present invention is used for manufacturing a metal sheet part.

The embodiment of the present disclosure provides fluid bulging equipment for thin plate parts, which includes a main mechanism, a left mold opening mechanism and a right mold opening mechanism located on both sides of the main mechanism, a left mobile working platform, and a right mobile working platform. The main mechanism includes a main frame and a main oil cylinder located under the main frame. The main oil cylinder is connected to a master cylinder mold-locked booster cylinder through an oil circuit block. A hydraulic control system is arranged above the main mechanism. An ultra-high pressure generating device is arranged in the hydraulic control system. The ultra-high pressure generating device is connected to the master cylinder mold-locked booster cylinder through a pipeline. The hydraulic control system is also connected to the left mold opening mechanism and the right mold opening mechanism.

Provided is a method for quick forming of a hot metal sheet. The method relates to a technology for forming a metal sheet part, and solves the problem that the existing hot metal sheet forming technology cannot ensure that a blank is deformed under reasonable temperature and pressure conditions, thereby failing to realize precise and quick forming of a complex metal sheet part, especially a thin-walled part. The method mainly includes the following steps: step one, placing a metal sheet blank to be formed on a forming mold; step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold; step three, heating the metal sheet blank to a preset forming temperature condition; step four, quickly releasing the high-pressure gas from the cavity formed by the metal sheet blank and the forming mold, such that the metal sheet blank bulges; and step five, discharging the gas from the cavity formed by the metal sheet blank and the sealing mold, and opening the mold to obtain a formed metal sheet part. The present invention is used for manufacturing a metal sheet part.

Provided is a method for quick forming of a hot metal sheet. The method relates to a technology for forming a metal sheet part, and solves the problem that the existing hot metal sheet forming technology cannot ensure that a blank is deformed under reasonable temperature and pressure conditions, thereby failing to realize precise and quick forming of a complex metal sheet part, especially a thin-walled part. The method mainly includes the following steps: step one, placing a metal sheet blank to be formed on a forming mold; step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold; step three, heating the metal sheet blank to a preset forming temperature condition; step four, quickly releasing the high-pressure gas from the cavity formed by the metal sheet blank and the forming mold, such that the metal sheet blank bulges; and step five, discharging the gas from the cavity formed by the metal sheet blank and the sealing mold, and opening the mold to obtain a formed metal sheet part. The present invention is used for manufacturing a metal sheet part.

A sheet metal member shape-forming system and method includes a mold consisting of a sealing die defining therein a sealing cavity and an air hole and a shape-forming die defining therein a shape-forming cavity, a compressed gas guided through the air hole into the sealing cavity, a sheet metal member placed on the shape-forming die that is pre-heated in an out-mold heating zone prior to deliver to the molding zone, a lift unit controlled to move the shape-forming die and the sheet metal member to the sealing die and to impart an upward pressure on the shape-forming die against the sheet metal member and the sealing die during continuous supply of the compressed gas into the sealing die cavity to compress the sheet metal member against the upward pressure, enabling the sheet metal member to be rapidly compression-molded into a shaped metal component.

A sheet metal member shape-forming system and method includes a mold consisting of a sealing die defining therein a sealing cavity and an air hole and a shape-forming die defining therein a shape-forming cavity, a compressed gas guided through the air hole into the sealing cavity, a sheet metal member placed on the shape-forming die that is pre-heated in an out-mold heating zone prior to deliver to the molding zone, a lift unit controlled to move the shape-forming die and the sheet metal member to the sealing die and to impart an upward pressure on the shape-forming die against the sheet metal member and the sealing die during continuous supply of the compressed gas into the sealing die cavity to compress the sheet metal member against the upward pressure, enabling the sheet metal member to be rapidly compression-molded into a shaped metal component.