Systems and methods are provided for creating precursors for consolidating composite parts. One embodiment is a method for forming a metallic structure. The method includes forming a precursor for a pressure membrane that includes a contour having a linearized length corresponding with a linearized length of a surface of a forming tool. The method also includes affixing a perimeter of the precursor to a perimeter of a base member, leaving a volume between the base member and the precursor, altering a shape of the precursor at a superplastic temperature by forcing the precursor into complementary contact with the surface of the forming tool, and setting the shape of the precursor while the precursor is held in complementary contact.

Systems and methods are provided for creating precursors for consolidating composite parts. One embodiment is a method for forming a metallic structure. The method includes forming a precursor for a pressure membrane that includes a contour having a linearized length corresponding with a linearized length of a surface of a forming tool. The method also includes affixing a perimeter of the precursor to a perimeter of a base member, leaving a volume between the base member and the precursor, altering a shape of the precursor at a superplastic temperature by forcing the precursor into complementary contact with the surface of the forming tool, and setting the shape of the precursor while the precursor is held in complementary contact.

Disclosed herein are methods for hydroforming a handpan shell. Hydroforming a handpan shell using a mold complementary to the intended shape of the handpan shell can improve the quality and performance of the handpan while reducing the time and cost needed to form features into the handpan that allow musical tones to be produced.

Disclosed herein are methods for hydroforming a handpan shell. Hydroforming a handpan shell using a mold complementary to the intended shape of the handpan shell can improve the quality and performance of the handpan while reducing the time and cost needed to form features into the handpan that allow musical tones to be produced.

A method for electrohydraulically forming a blank of material includes—a blank of material to be deformed is placed between a mould and a blank holder, —a cavity containing electrodes is filled with liquid to a predetermined liquid level, —the blank of material is placed in contact with the liquid in the cavity, —a first electric discharge is generated between at least two electrodes so as to deform the blank of material against the mould, —the mould is brought nearer to the electrodes by moving the mould so as to reduce the distance between the electrodes and the blank of material to be deformed after the first electric discharge has been generated, —at least one other electric discharge is generated between at least two electrodes so as to deform the blank of material against the mould.

A method for electrohydraulically forming a blank of material includes—a blank of material to be deformed is placed between a mould and a blank holder, —a cavity containing electrodes is filled with liquid to a predetermined liquid level, —the blank of material is placed in contact with the liquid in the cavity, —a first electric discharge is generated between at least two electrodes so as to deform the blank of material against the mould, —the mould is brought nearer to the electrodes by moving the mould so as to reduce the distance between the electrodes and the blank of material to be deformed after the first electric discharge has been generated, —at least one other electric discharge is generated between at least two electrodes so as to deform the blank of material against the mould.

A manufacturing method for a plate comprising channels in which the method includes a step of superposing the two strips, a step of welding the two strips along the weld seams, a step of blocking the zones between the weld seams on one side of the strips, a pressurization step with a compressed fluid, where the zones between the weld seams open out along another side, to expand the strips, and a step of opening the zones blocked during the blocking step. This manufacturing method enables the titanium strips to be welded together and shaped by pressurization.

A forming tool includes at least one first die half where the first die half has an insert part which is designed to move a finished component out of the first die half along a direction of motion where a displacement direction of the insert part is inclined relative to the direction of motion.

An assembly for forming multiple nacelle components is disclosed. In accordance with various embodiments, the assembly includes a plurality of dies arranged about a central axis. A first one of the plurality of dies has a first wall and a first cavity extending through the first wall and a second one of the plurality of dies has a second wall and a second cavity extending through the second wall. The first wall and the second wall are configured to sandwich a pair of metal blanks there between. In various embodiments, a structural ring is configured to surround the plurality of dies.

An assembly for forming multiple nacelle components is disclosed. In accordance with various embodiments, the assembly includes a plurality of dies arranged about a central axis. A first one of the plurality of dies has a first wall and a first cavity extending through the first wall and a second one of the plurality of dies has a second wall and a second cavity extending through the second wall. The first wall and the second wall are configured to sandwich a pair of metal blanks there between. In various embodiments, a structural ring is configured to surround the plurality of dies.