A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die.

A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die.

A forming device forms a metal pipe with a flange and includes a forming tool that forms the metal pipe, in which the forming tool includes a first die and a second die facing each other in a first direction in a cross-sectional view, and a third die disposed on at least one side of a metal pipe material in a second direction intersecting the first direction, and at least one of the first die and the second die is divided in the second direction and sandwiches a part of the metal pipe material in the second direction to form a flange portion.

A forming device forms a metal pipe with a flange and includes a forming tool that forms the metal pipe, in which the forming tool includes a first die and a second die facing each other in a first direction in a cross-sectional view, and a third die disposed on at least one side of a metal pipe material in a second direction intersecting the first direction, and at least one of the first die and the second die is divided in the second direction and sandwiches a part of the metal pipe material in the second direction to form a flange portion.

Provided is a forming system that expands a heated metal pipe material to form a metal pipe. The forming system includes a gas supply portion that supplies a gas to the heated metal pipe material to expand the metal pipe material, a nozzle that includes a feed port for supplying the gas, a discharge portion that discharges the gas after expanding the metal pipe material, and a cooling unit that cools the gas flowing through the discharge portion and is provided in the nozzle.

Provided is a forming system that expands a heated metal pipe material to form a metal pipe. The forming system includes a gas supply portion that supplies a gas to the heated metal pipe material to expand the metal pipe material, a nozzle that includes a feed port for supplying the gas, a discharge portion that discharges the gas after expanding the metal pipe material, and a cooling unit that cools the gas flowing through the discharge portion and is provided in the nozzle.

An expansion forming apparatus that shapes a metal material with a die includes an electrode that comes into contact with the metal material and performs energization heating, and an electrode mounting unit having an electrode movement actuator that moves the electrode along an extension direction of the metal material during heating.

A hot metal gas forming and quenching system and process thereof are provided. The system includes a hydraulic press, a die assembly, a rapid heating module, and a rapid cooling module. The die assembly includes a progressive die realizing the hot gas bulging and rapid cooling of the workpiece. Through the above system and the process, making pipes with uncoated plates has a lower cost than with coated and plated steel plates, with fewer structural defects and process risks. By using a progressive die, a resistance heating process and hot gas bulging and quenching processes are performed in parallel, and the material is loaded progressively, thereby having a fast pace and a greatly improved efficiency. A heating state of parts is fully protected, oxidation is avoided, and no coating is required. After the workpiece is formed, it can be directly welded to a car body without shot blasting.

A hot metal gas forming and quenching system and process thereof are provided. The system includes a hydraulic press, a die assembly, a rapid heating module, and a rapid cooling module. The die assembly includes a progressive die realizing the hot gas bulging and rapid cooling of the workpiece. Through the above system and the process, making pipes with uncoated plates has a lower cost than with coated and plated steel plates, with fewer structural defects and process risks. By using a progressive die, a resistance heating process and hot gas bulging and quenching processes are performed in parallel, and the material is loaded progressively, thereby having a fast pace and a greatly improved efficiency. A heating state of parts is fully protected, oxidation is avoided, and no coating is required. After the workpiece is formed, it can be directly welded to a car body without shot blasting.

A preforming method for a high-strength steel variable-diameter tubular part is provided, which belongs to the technical field of metal forming process. The preforming method for a high-strength steel variable-diameter tubular part includes: selecting a tubular blank; and preparing a tubular blank forming mold, where the tubular blank forming mold includes a preforming mold and a final forming mold; sealing and pressurizing the tubular blank; heating the tubular blank by using electrodes; preforming the tubular part at a constant temperature; maintaining a temperature T1 and moving the preformed tubular part to the final forming mold;finally forming the tubular part. Through two steps of operation of preforming and final forming, and maintaining a temperature during moving the tubular blank between the two steps, so that the conversion of intrametallic structure between the two steps is improved, and the performance of the tubular part is improved.