A forming device of forming a metal pipe having a pipe portion includes a first die and a second die constituting a first cavity portion configured to form the pipe portion and a second cavity portion configured to form a flange portion, a drive mechanism configured to move at least one of the first die and the second die, and a gas supply unit configured to supply a gas into a metal pipe material which is held between the first die and the second die and is heated, in which each of the first die and the second die has flange forming surfaces which face each other and constitute the second cavity portion, and a protrusion portion, which protrudes from one flange forming surface to the other flange forming surface, is formed on at least one of the flange forming surfaces of the first die and the second die.

The controller controls the gas supply of the gas supply unit so as to maintain a pressure in a metal pipe material at a first pressure when a gas is supplied into the metal pipe material which is formed into a pipe portion in a main cavity portion in a state where an upper die and a lower die are joined to each other. It is possible to prevent pressure drop in the pipe portion caused by cooling of the pipe portion due to a contact between the dies, and the pipe portion. Thus, it is possible to suppress a decrease in a force for pressing the pipe portion against the dies. It is possible to suppress a decrease in adhesion between the pipe portion and the dies when the metal pipe is formed, and it is possible to suppress occurrence of variations in hardenability in the pipe portion.

The controller controls the gas supply of the gas supply unit so as to maintain a pressure in a metal pipe material at a first pressure when a gas is supplied into the metal pipe material which is formed into a pipe portion in a main cavity portion in a state where an upper die and a lower die are joined to each other. It is possible to prevent pressure drop in the pipe portion caused by cooling of the pipe portion due to a contact between the dies, and the pipe portion. Thus, it is possible to suppress a decrease in a force for pressing the pipe portion against the dies. It is possible to suppress a decrease in adhesion between the pipe portion and the dies when the metal pipe is formed, and it is possible to suppress occurrence of variations in hardenability in the pipe portion.

A system comprises a ram tool subassembly and a master die subassembly. The ram tool subassembly further comprises a tool stick, a back body, a piston assembly, a piston housing, and a pusher holder. The master die subassembly further comprises a bottom tooling plate, a bottom master jaw, a nose block, a top master jaw, and a top tooling plate.

A system comprises a ram tool subassembly and a master die subassembly. The ram tool subassembly further comprises a tool stick, a back body, a piston assembly, a piston housing, and a pusher holder. The master die subassembly further comprises a bottom tooling plate, a bottom master jaw, a nose block, a top master jaw, and a top tooling plate.

A device for strengthening a straight pipe, including a first positioning mold, a second positioning mold, a split mold, a rounding mold, a first cavity and a second cavity. A method for strengthening a straight pipe is further provided. The split mold is adjusted to position the pipe. The pipe is inserted into the first and second positioning molds. First and second sealing rings are arranged in an inner cavity of the pipe. Hydraulic oil is injected into the first cavity to expand the pipe to perform an expanding deformation. When the hydraulic oil is unloaded, the split mold moves towards an axis of the first positioning mold to perform a reducing deformation. After the expanding and reducing deformations, the pipe is transported into the rounding mold, and hydraulic oil is injected into the second cavity to expand the pipe to perform the rounding.

A device for strengthening a straight pipe, including a first positioning mold, a second positioning mold, a split mold, a rounding mold, a first cavity and a second cavity. A method for strengthening a straight pipe is further provided. The split mold is adjusted to position the pipe. The pipe is inserted into the first and second positioning molds. First and second sealing rings are arranged in an inner cavity of the pipe. Hydraulic oil is injected into the first cavity to expand the pipe to perform an expanding deformation. When the hydraulic oil is unloaded, the split mold moves towards an axis of the first positioning mold to perform a reducing deformation. After the expanding and reducing deformations, the pipe is transported into the rounding mold, and hydraulic oil is injected into the second cavity to expand the pipe to perform the rounding.

An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.

An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.

A device for strengthening a straight pipe, including a first positioning mold, a second positioning mold, a split mold, a rounding mold, a first cavity and a second cavity. A method for strengthening a straight pipe is further provided. The split mold is adjusted to position the pipe. The pipe is inserted into the first and second positioning molds. First and second sealing rings are arranged in an inner cavity of the pipe. Hydraulic oil is injected into the first cavity to expand the pipe to perform an expanding deformation. When the hydraulic oil is unloaded, the split mold moves towards an axis of the first positioning mold to perform a reducing deformation. After the expanding and reducing deformations, the pipe is transported into the rounding mold, and hydraulic oil is injected into the second cavity to expand the pipe to perform the rounding.