Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

A method that includes heating a bar having an outer diameter and a length to a first temperature for a first time; extruding the heated bar to form a hollow blank having a wall thickness; forming a semi-finished blank by closing one end; bending the semi-finished blank to have an angle between first and second parts of the semi-finished blank; placing the bent semi-finished blank in a die, which is heated to a second temperature; forming a shell by injecting a gas onto or into the bent semi-finished blank after closing the die through a gas inlet in the die at a pressure for a second time, which causes the bent semi-finished blank to fit a cavity of the bathroom hardware shell shaping die; removing the shell from the die and forming a water faucet hole therein; and plating an outer surface of the shell with a coating.

A method that includes heating a bar having an outer diameter and a length to a first temperature for a first time; extruding the heated bar to form a hollow blank having a wall thickness; forming a semi-finished blank by closing one end; bending the semi-finished blank to have an angle between first and second parts of the semi-finished blank; placing the bent semi-finished blank in a die, which is heated to a second temperature; forming a shell by injecting a gas onto or into the bent semi-finished blank after closing the die through a gas inlet in the die at a pressure for a second time, which causes the bent semi-finished blank to fit a cavity of the bathroom hardware shell shaping die; removing the shell from the die and forming a water faucet hole therein; and plating an outer surface of the shell with a coating.

The principles of the present invention further provide both a shaped metal container and its preforms that exhibit a rounded grain structure characteristic created by an annealing process and a method for making a shaped metal container. The process of making said metal container results in a quicker process time and uses less metals (at least 10% metal weight savings), thus allowing for a decrease in the costs of making such shaped metal containers. A shaped metal container may include work hardened rolled sheet-metal defining a sidewall, an opening, and a base, where at least one section along the sidewall has grains with an average aspect ratio less than about 4 to 1.

The principles of the present invention further provide both a shaped metal container and its preforms that exhibit a rounded grain structure characteristic created by an annealing process and a method for making a shaped metal container. The process of making said metal container results in a quicker process time and uses less metals (at least 10% metal weight savings), thus allowing for a decrease in the costs of making such shaped metal containers. A shaped metal container may include work hardened rolled sheet-metal defining a sidewall, an opening, and a base, where at least one section along the sidewall has grains with an average aspect ratio less than about 4 to 1.

Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

A surgical handheld devices are essentially made up of a device body or main body and of a tubular shaft. In the production of known surgical devices, the tubular shafts are welded to the device bodies. A large number of very complex work steps are necessary for this purpose. On account of the high quality demands placed on surgical handheld devices in respect of mechanical stability and sterility, the weld seam has to meet the most stringent requirements. The invention makes available a method for producing a surgical handheld device, which can be used particularly easily and reliably. This is achieved by the fact that at least one device body and at least one tubular shaft of a surgical handheld device are connected to each other with form-fit engagement by hydroforming.

A surgical handheld devices are essentially made up of a device body or main body and of a tubular shaft. In the production of known surgical devices, the tubular shafts are welded to the device bodies. A large number of very complex work steps are necessary for this purpose. On account of the high quality demands placed on surgical handheld devices in respect of mechanical stability and sterility, the weld seam has to meet the most stringent requirements. The invention makes available a method for producing a surgical handheld device, which can be used particularly easily and reliably. This is achieved by the fact that at least one device body and at least one tubular shaft of a surgical handheld device are connected to each other with form-fit engagement by hydroforming.