A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.

The present invention discloses a method for ultra-low temperature forming an ultra-thin curved part of a high-strength aluminum alloy. The method includes the following steps: step 1: selecting a cladding with a suitable thickness according to a wrinkle limit of a sheet; step 2: stacking the sheet and the cladding, then putting into a die, and closing a blank holder; step 3: filling a cavity of a female die with an ultra-low temperature medium to cool the sheet to below −160° C.; step 4: applying a set blank holding force by the blank holder, and enabling a male die to go down to form a thin-walled curved part; and step 5: opening the die and taking out the formed thin-walled curved part. The present invention utilizes the favorable formability of the high-strength aluminum alloy at the ultra-low temperature and the instability resistance of the thick sheet.

A manufacturing method is provided during which a plurality of first apertures are formed in a first plate to provide an apertured first plate. A plurality of second apertures are formed in a second plate to provide an apertured second plate. The apertured first plate and the apertured second plate are bonded to a base sheet to form a structure. The base sheet is bent to form a bend in the structure between the apertured first plate and the apertured second plate.

A fabrication method for a press hardened part is provided. A sheet or a steel substrate blank for heat treatment is provided. A pre-coating is applied. The pre-coating has at least one layer of aluminum or aluminum alloy in contact with the steel substrate on at least one of the principal faces of the sheet or blank. Then a polymerized layer is deposited on the pre-coating. The polymerized layer has a thickness between 2 and 30 μm. The polymerized layer does not contain silicon, has a nitrogen content of less than 1% by weight and carbon pigments in a quantity between 3 and 30% by weight. The blank or the sheet is heated to obtain an interdiffusion between the steel substrate and the pre-coating and to give the steel a partly or totally austenitic structure. Then the blank or the sheet is hot stamped to obtain a part. The part is cooled by holding the part in a stamping tool so that the microstructure of the steel substrate includes, at least in a portion of the part, martensite or bainite.

Molding accuracy of a metal member is improved in an apparatus, a mold set, and a method for producing a metal-resin composite with a set of molds. An apparatus for manufacturing a metal-resin composite by press molding a metal member and a resin material, the apparatus including a mold including an upper mold and a lower mold sandwiching the metal member and the resin material, a molding auxiliary component detachably fixed to the upper mold so as to fill at least a part of a cavity C for arranging the resin material formed by the upper mold and the lower mold, and a drive unit that moves at least one of the upper mold and the lower mold in a vertical direction. The molding auxiliary component has a first press surface for molding the metal member. The upper mold has a second press surface for integrally molding the metal member and the resin material. A distance between the first press surface and the lower mold in a state where the molding auxiliary component is attached is shorter than a distance between the second press surface and the lower mold in a state where the molding auxiliary component is removed.

A production method for a steel component includes preparing a patchwork material including steel sheets that are laid one on another, at least one of overlap surfaces of the steel sheets including a zinc-based plating layer, heating the patchwork material, and performing hot stamping on the patchwork material heated to form the steel component in which a joint part between the steel sheets is disposed in a bent area. When t.sub.out denotes a sheet thickness of a steel sheet located on an outer side in the bent area, and t.sub.in denotes a sheet thickness of a steel sheet located on an inner side, t.sub.out/t.sub.in≥1.1 is satisfied. The joint part is disposed in a ridge portion or at a position in a vicinity of the ridge portion, and the position satisfies d/t.sub.in<8.2, where d denotes a distance from the ridge portion to the joint part.

A molding method of an overlapped blank includes: preparing an overlapped blank including a first metal plate including a bulged excess portion, a first flat portion provided adjacent to the excess portion, and a second flat portion provided adjacent to the excess portion on an opposite side to the first flat portion, a flat second metal plate overlapped on the first flat portion and the second flat portion, a first joint portion where the first flat portion and the second metal plate are joined to each other, and a second joint portion where the second flat portion and the second metal plate are joined to each other; and bending the overlapped blank with the first metal plate being directed to an outer side of the bending of the overlapped blank.

A polyester-resin-coated seamless can including a reduced diameter portion obtained by neck processing within a distance of 0% to 15% from a can body uppermost portion with respect to a total height of the can from the can body uppermost portion to a can bottom of the can. A ratio Im/Iu is 1.0 or more, where Iu (cps/μm) is calculated by dividing a maximum peak intensity in a range satisfying 15°≤2θ≤19° of an outer-surface coating in a maximum reduced diameter portion of the reduced diameter portion by a thickness of the coating at the measurement site, and Im (cps/μm) is calculated by dividing a maximum peak intensity in a range satisfying 15°≤2θ≤19° of outer-surface coating at a measurement site within a distance of 45% to 60% from the can body uppermost portion by a thickness of the outer-surface coating at the measurement site.

The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.

This manufacturing method of a hot press-formed article includes a heating step of heating an Al-plated steel sheet and a forming step of obtaining a hot press-formed article using a die after the heating step, the Al-plated steel sheet has a base steel sheet, an Al plating layer, and a coating layer, the coating layer is a metal layer containing at least one metal of Mg, Ca, V, Ti, and Zn, a metal oxide layer containing an oxide of one or more of Mg, Ca, V, Ti, and Zn, or a mixed layer including the metal layer and the metal oxide layer, the die has a hard layer on a surface, HV.sub.Die that is a surface hardness of the die at a position of the hard layer is HV1500 or more and HV3800 or less, and a temperature Tm of the Al-plated steel sheet at a start of forming and an average movement velocity V of the die in the forming step satisfy 800−(HV.sub.Die/40)≤Tm≤850−(V/4)−(HV.sub.Die/100).