A method for manufacturing a heat exchanger includes preparing heat exchange tubes by using an aluminum extrudate made of an alloy containing Mn (0.1 to 0.3 mass %), and Cu (0.4 to 0.5 mass %), the balance being Al and unavoidable impurities; preparing fins by using an aluminum bare material made of an alloy containing Mn (1.0 to 1.5 mass %) and Zn (1.2 to 1.8 mass %), the balance being Al and unavoidable impurities; causing Zn, Si, and flux powders to adhere to the outer surfaces of the heat exchange tubes such that the Zn powder adhesion amount becomes 2 to 3 g/m.sup.2, the Si powder adhesion amount becomes 3 to 6 g/m.sup.2, and the flux powder adhesion amount becomes 6 to 24 g/m.sup.2; and brazing the heat exchange tubes and the fins together by utilizing the Si powder and the flux powder adhered to the outer surfaces of the heat exchange tubes.

A heat exchanger includes plural heat transfer tubes and plural fins each having two opposing sides and plural opening ports on one side, of the two sides, for inserting and fastening the heat transfer tubes, and the heat exchanger is formed such that the plural heat transfer tubes and the plural fins cross each other, wherein at least two of the plural heat transfer tubes are fastened to the opening ports in a state of protruding from the one sides of the plural fins toward the outside of the plural fins.

A device for forming inside three-dimensional finned tube by multi-edge ploughing and extruding, comprises a machine frame, a machine head, a supporting mechanism, an axial feeding mechanism and a cutter assembly for forming inside fins. The machine head, the supporting mechanism and the axial feeding mechanism are axially mounted on the machine frame in sequence. The cutter assembly for forming inside fins is mounted on the feeding mechanism. One end of a metal tube to be machined for forming inside three-dimensional fins is clamped on a chunk of a rotary main shaft of the machine head, and the other end thereof is placed on the supporting mechanism. The rotary main shaft of the machine head provides the rotation power for the metal tube, and the axial feeding mechanism drives the cutter assembly to move linearly along a coaxial line of the metal tube and the cutter assembly.

An air intake separator system includes a plurality of vanes adapted to remove fluid or precipitation from an air stream, wherein the vanes are operably coupled to tubular rods with an interference fit. Applying an elevated temperature heat transfer fluid to the plurality of vanes removes fluid or precipitation from an air stream in order to prevent ice formation. Likewise, applying a lower temperature heat transfer fluid can cool the vanes.

A double-row bent heat exchanger is provided. The heat exchanger includes: a first header and a second header; flat tubes each divided into a first straight segment connected to the first header, a second straight segment connected to the second header and a twisted segment connected between the first straight segment and the second straight segment, along a length direction of the flat tube; and fins disposed between adjacent first straight segments and between adjacent second straight segments. The flat tube is bent at the twisted segment around a first bending axis (L) to provide a first bending portion. The first header and the second header are bent around at least one second bending axis (K) to provide at least one second bending portion.

A method and device for processing a heat exchanger. The heat exchanger processing device comprises: a first assembly for placing a flat tube group, wherein the first assembly comprises a limiting portion, and the limiting portion is used for limiting the flat tube group in the first direction; and a second assembly, wherein a height direction of the first assembly is defined as a second direction, at least part of the second assembly is located above the first assembly in the second direction, and the second assembly comprises a clamping member, the clamping member for clamping a fin group; and a press-fitting member connected to the clamping member, and the press-fitting member being movable in the second direction so as to press-fit the fin group onto the flat tube group in the second direction.

The present invention addresses the problem of providing an apparatus for inserting flattened tubes into heat exchanger fins that is capable of assembling a heat exchanger core efficiently and with a high yield. As a solution, the invention includes: a fin stack arranging unit that disposes a fin stack, in which heat exchanger fins are stacked in the thickness direction and a guide is inserted into at least cutaway portion; a flattened tube arranging unit that holds flattened tubes in an intermittent arrangement with respect to the cutaway portions into which the guide has not been inserted; a flattened tube insertion driving unit for inserting the flattened tubes into the cutaway portions; a contact plate for producing a reactive force when the flattened tubes are inserted into the cutaway portions; and a flattened tube intermittently inserted fin stack arranging unit that aligns the positions of cutaway portions into which the flattened tubes have not been inserted to the positions of the flattened tubes on the flattened tube arranging unit and is used in place of the fin stack arranging unit.

A method of manufacturing an evaporator of an air conditioner includes applying a coating agent to an outer surface of a heat transfer pipe to form a rust preventive film, wherein the coating agent includes a metal working oil and 0.1 to 1.0% by weight of a benzotriazole-based compound having a structure represented by the following formula (I)

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(wherein R1 to R4 each independently represent hydrogen or a methyl group, and R5 represents an aliphatic hydrocarbon group having 1 to 18 carbon atoms or (CH.sub.2).sub.nNR6-R7, n being an integer of 1 to 3, R6 and R7 being each independently an aliphatic hydrocarbon group having 1 to 18 carbon atoms), inserting the heat transfer pipe having the rust preventive film formed thereon into a hole of a heat transfer fin, and expanding the heat transfer pipe inserted the heat transfer fin.

The present invention provides manufacturing method of a heat exchanger that, even if the position of a tube opening portion of a tube of a heat exchanger for which tube expansion is conducted, varies depending on the type of a heat exchanger, a mechanism adjusting the stop position of a flare plate as well as any complicated adjusting work therefor are not necessary and a heat exchanger in which flares in the same shape and in constant certain depth are formed at an opening portion of a tube of various kinds of heat exchangers having different total lengths in the longitudinal direction, and a device for a heat exchanger manufacturing method, and an air conditioner and/or outdoor unit thereof equipped with a heat exchanger manufactured using said manufacturing method.

A tube expander for heat exchanger coil units according to which a tubular expansion process is conducted. In one aspect, the tube expander includes a fixture, which includes a back unit and first and second door assemblies movably connected thereto. One or more heat exchanger coil units are adapted to be connected to each of the first and second door assemblies. In another aspect, the fixture is adjustable to accommodate different heat exchanger coil units. In yet another aspect, the tubular expansion process is not permitted when the first or second door assembly is closed and a sensor does not sense the presence of a latch bar.