A method for making a bent razor blade is disclosed. The method includes: providing an elongated strip of stainless steel that can be 0.076 mm thick; hardening the strip; providing a cutting edge along an edge of the strip and providing coating(s) on the cutting edge. The stainless steel has a carbon content less than 0.60% and preferably between 0.45% and 0.55% by weight. The strip is separated lengthwise into discrete razor blades. The bent portion of the razor blade is then formed using a swivel bending process.

This invention relates to razor blades, and more particularly to laser produced markings on razor blades and processes thereof.

A method of manufacturing a razor blade by providing a razor blank strip having an edge. The razor blank strip is hardened to a hardness greater than 600HV. A pre-bending zone that is spaced apart from an edge of the razor blank is melted with a laser beam. The pre-bending zone is cooled after melting to form a re-solidification portion. The razor blank strip is segmented into individual blades. The individual blades are bent in the pre-bending zone.

A razor blade includes an edge portion with a cutting edge at a first end of the razor blade; a further portion extending from the edge portion to a second end of the razor blade; and a bridge portion attached to a first portion of the further portion, leaving a second portion of the further portion exposed from the first end to the second end. The edge portion is bent relative to the further portion through an angle of at least 40 in a bending zone spaced from the cutting edge. Further, at least the edge portion has a material structure hardened by a first heat treatment, and the bending zone has a locally re-heated structure.