To eliminate galvanic corrosion, a housing includes a clad material. The clad material includes an interior metal disposed within an exterior metal. The exterior metal is different from the interior metal. The housing further includes a clad interface and a melt interface. The melt interface includes a layer of hardened flux disposed on a portion of the interior metal.

Electrically assisted flow drill screwdriving processes (EAFDS) and devices are described. The methods can augment traditional FDS and allow for softening of metals of a stack-up, which can enable FDS joining of thicker and stronger materials such as boron steel. EAFDS methods can reduce cycle time and can be used to join thicker cross-sections with reduced installation torque. Also disclosed are fixtures for attachment to existing devices that can provide for the electrical augmentation of existing FDS processes.

The invention relates to a method and to an apparatus for setting a screw, in particular a flow drilling screw. In accordance with the method, the screw is driven at a first revolution speed and at a first axial feed force during a time-limited first phase to drive the screw through at least one component. In the event that the screw does not penetrate the component during the first phase, the screw is automatically driven at a second revolution speed that is higher than a first rotation speed and/or at a second axial feed force that is greater than a first axial feed force during a second phase subsequent to the first phase.

The invention relates to a separation unit for a feed apparatus for joining elements, in particular screws, in particular flow-drilling screws, comprising a joining element receiver for receiving a joining element having a head and a shaft, a slider displaceable relative to the joining element receiver, and a rotational element about which the joining element received in the joining element receiver is rotatable on a displacement of the slider.

A device for direct screwing, in particular flow hole screwing, or friction welding includes a guide element extending in an axial direction and being formed in particular as a guide pipe. A driveshaft is movable in the axial direction, disposed within the guide element and driven by a rotary drive. A feed drive is disposed and constructed to generate a feed movement and feed force transmitted to the driveshaft, which is achieved by a feed unit. During the process, depending on a process parameter, a switchover is made from a high feed force to a reduced feed force (flow hole screwing) or to a higher feed force (friction welding). In order to enable the most compact and weight-saving embodiment possible, the feed unit is disposed coaxially to the driveshaft within the guide element and transmits the feed force to the driveshaft in the axial direction and centrally.

A railing support post with threaded holes or receivers for receiving threaded hardware, such as might be used for tensioned cable railing. A decorative sleeve or post cover may be used to at least partially enclose the railing support post. The railing support post may be manufactured, for example, by providing an elongated member of a prescribed length, drilling a plurality of holes spaced along the length of the elongated member, and tapping the plurality of holes to form a plurality of threaded receivers. The threaded receivers are configured to receive rail fittings or other fittings.

A method for direct screwing, in particular flow hole screwing, includes producing a hole in a first stage in a structural component without cutting and forming a thread with a flow hole screw in a second stage. A feed and feed force are produced by a non-pneumatic feed drive and transmitted to a screw shaft rotated by high feed force and high rotational speed in the first stage and at a defined switchover point with penetration of the structural component a switchover is made to the second stage with lower feed force and slower rotational speed. A drive parameter correlated to the feed force, especially a motor current of an electric motor of the feed drive, is monitored and a characteristic change of this parameter is defined as switchover point. A rapid switchover with process stability is attained and damage to the flow hole screw thread is avoided.

A method for direct screwing, in particular flow hole screwing, includes producing a hole in a first stage in a structural component without cutting and forming a thread with a flow hole screw in a second stage. A feed and feed force are produced by a non-pneumatic feed drive and transmitted to a screw shaft rotated by high feed force and high rotational speed in the first stage and at a defined switchover point with penetration of the structural component a switchover is made to the second stage with lower feed force and slower rotational speed. A drive parameter correlated to the feed force, especially a motor current of an electric motor of the feed drive, is monitored and a characteristic change of this parameter is defined as switchover point. A rapid switchover with process stability is attained and damage to the flow hole screw thread is avoided.

A cast part includes a metallic functional region. The functional region extends in a first direction from a first side to a second side of the cast part. The cast part has a surrounding region at least partially surrounding the functional region. The functional region is shaped by a friction-based process. Further disclosed is a piece of equipment, such as an electrical machine which includes a further component and a device for securing the further component against twisting. The device has a connection between the functional region of the cast part and the further component.

A method for making a threaded bushing in a hollow profile includes providing a hollow profile, and friction drilling the hollow profile using a friction drilling tool. The friction drilling tool is pressed against a first wall that extends substantially orthogonal to a longitudinal direction of the drilling tool and thereby melts through and deforms said first wall and after passing through the first wall contacts and thereby melts and deforms at least two second walls of the hollow profile that extend substantially orthogonal with respect to said the first wall and thereby substantially parallel to said longitudinal direction of the friction drilling tool, such that a substantially cylindrical shaped bushing is formed in the hollow profile. The method further includes screw thread tapping the substantially cylindrical shaped bushing using a thread tapping tool, thereby obtaining the at least one threaded bushing.