A fastening system includes a plurality of fasteners having different sizes, and is provided with a pressurizing pump which pressurizes a fluid to a prescribed pressure, a plurality of pressurizing units which each have a pressure receiving surface, are each disposed in a position capable of pressurizing each respective fastener, and which receive the fluid on the pressure receiving surface to pressurize each fastener. A supply system includes a base end connected to the pressurizing pump and a plurality of branch ends connected to each pressurizing unit, which branches from the base end toward the branch ends, and which is capable of supplying the fluid from the base end throughout the branch ends. Each pressure receiving surface has an individual pressure receiving surface area corresponding to the corresponding size, and the fluid is supplied at the prescribed pressure from the base end throughout the pressure receiving surfaces.

A system for attaching layers of material together comprised of a self-piercing rivet, a layer having a clearance hole through which the self-piercing rivet passes on assembly, and a layer free of a clearance hole and into which the self-piercing rivet is at least partially inserted. The system may include a third layer free of a clearance hole. The system may also include three layers wherein the clearance hole is formed in the middle layer. If the clearance hole is formed in the middle layer, the width of the hole may be greater than the diameter of the self-piercing rivet to avoid contact between the rivet and the middle layer. The layer having the clearance hole may be a hard material such as steel. One or more of the layers may be material that is difficult to pierce or can be damaged if pierced.

An assembly includes an upper substrate, a lower substrate, and a self-piercing rivet. The lower substrate defines a preformed interior cavity and a preformed exterior profile adjacent the interior cavity to define a variable thickness wall. The self-piercing rivet extends through the upper substrate and into the preformed interior cavity of the lower substrate.

There is provided an automated rivet apparatus for installing a semi-tubular fastener rivet. The apparatus includes a numerical control (NC) drilling and riveting machine and a controller. The NC drilling and riveting machine includes a lower head having a lower pressure bushing, a lower drill spindle, and a lower anvil to apply an upset force to a tail portion of the semi-tubular fastener rivet. The NC drilling and riveting machine further includes an upper head having an upper pressure bushing, an upper drill spindle, and an upper anvil that holds the semi-tubular fastener rivet to insert the semi-tubular fastener rivet in a rivet-receiving hole. The lower drill spindle countersinks the rivet-receiving hole from a lower side of a workpiece. The controller directs movement of a nose of the lower anvil to apply the upset force and form a predetermined flare contour in the tail portion within a lower countersink.

A method of connecting a first component and a second component with the aid of an auxiliary joining part, wherein the auxiliary joining part is formed from a pin and a plate. A position of intended fracture is present between the plate and the pin. The first component, the second component and the auxiliary joining part are brought into a stacked arrangement such that the plate contacts the first component and the pin projects away from the side of the plate remote from the first component. A force is exerted on the pin of the auxiliary joining part in the direction towards the stacked components which leads to a fracture at a position of intended fracture and the pin is used in order to pierce slugs from the stacked components. The end of the pin which is pressed through the second component, and/or a washer which is optionally provided there, is deformed in order to provide a form-locked connection to the second component or to a washer which is provided there. Furthermore, an auxiliary joining part is claimed.

The present invention relates to a self-punching functional element that is adapted for punching into a workpiece, in particular into a sheet metal part. It comprises a head part forming a flange and having a contact surface for contact with the workpiece; and a punching section that extends away from the head part, in particular from the contact surface, and that is in particular arranged coaxially to a central longitudinal axis of the functional element. The punching section has a peripheral punching edge at its free end for punching through the workpiece and surrounds a cavity in a peripheral direction, said cavity having an opening defined by the punching edge. An inner wall of the punching section facing the cavity has at least one elevated slug securing portion projecting radially inwardly into the cavity, in particular wherein the elevated portion has the form of a rib extending in an axial direction.

An assembly includes an upper substrate, a lower substrate, and a self-piercing rivet. The lower substrate defines a preformed interior cavity and a preformed exterior profile adjacent the interior cavity to define a variable thickness wall. The self-piercing rivet extends through the upper substrate and into the preformed interior cavity of the lower substrate.

A system for attaching layers of material together comprised of a self-piercing rivet, a layer having a clearance hole through which the self-piercing rivet passes on assembly, and a layer free of a clearance hole and into which the self-piercing rivet is at least partially inserted. The system may include a third layer free of a clearance hole. The system may also include three layers wherein the clearance hole is formed in the middle layer. If the clearance hole is formed in the middle layer, the width of the hole may be greater than the diameter of the self-piercing rivet to avoid contact between the rivet and the middle layer. The layer having the clearance hole may be a hard material such as steel. One or more of the layers may be material that is difficult to pierce or can be damaged if pierced.

A method of connecting a first component and a second component with the aid of an auxiliary joining part, wherein the auxiliary joining part is formed from a pin and a plate. A position of intended fracture is present between the plate and the pin. The first component, the second component and the auxiliary joining part are brought into a stacked arrangement such that the plate contacts the first component and the pin projects away from the side of the plate remote from the first component. A force is exerted on the pin of the auxiliary joining part in the direction towards the stacked components which leads to a fracture at a position of intended fracture and the pin is used in order to pierce slugs from the stacked components. The end of the pin which is pressed through the second component, and/or a washer which is optionally provided there, is deformed in order to provide a form-locked connection to the second component or to a washer which is provided there. Furthermore, an auxiliary joining part is claimed.

The method includes the step of positioning the sheets in an at least partially overlapping relationship. The method continues with the step of inserting a rivet that has a height through an overlapping area of the sheets. The method proceeds with the step of, with the rivet at a temperature in the range of 15-30° Celsius, collapsing the rivet between a pair of ramming surfaces to shorten the rivet and partially expand the rivet outwardly to lock the rivet with the sheets. The entire method results in a very strong connection between the sheets and with a great durability at a low cost.