A mold, punch and workpiece are provided. In a preferred embodiment, a tapering outer edge is provided, along with a plurality of rib sets arranged circumferentially about the outer edge, and a ramp. A ramp may be located to facilitate the removal of burrs. Various slot patterns may be provided or formed, including star-shapes/Torx slots. Using the present invention, a driver bit may be more securely fit to the slot of a screw, for example, allowing the screw to be threaded into a machined part more securely and smoothly, reducing rocking, shaking or tilt.

A bolt includes a head portion on which a recess is formed. The recess has a bottom surface and a sidewall extending from a periphery of the bottom surface. The sidewall has a lower end defined by the bottom surface and includes an increased diameter portion and a reduced diameter portion. The increased diameter portion has an inner diameter larger than an inner diameter of the lower end of the side wall. The reduced diameter portion has an inner diameter smaller than the inner diameter of the increased diameter portion. The reduced diameter portion is located opposite to the bottom surface across the increased diameter portion.

A mold, punch and workpiece are provided. In a preferred embodiment, a tapering outer edge is provided, along with a plurality of rib sets arranged circumferentially about the outer edge, and a ramp. A ramp may be located to facilitate the removal of burrs. Various slot patterns may be provided or formed, including star-shapes/Torx slots. Using the present invention, a driver bit may be more securely fit to the slot of a screw, for example, allowing the screw to be threaded into a machined part more securely and smoothly, reducing rocking, shaking or tilt.

A fastener designed to reduce or eliminate stripping the fastener (e.g., as a result of camming-out during drilling of the fastener either into or out of a material). Also, a driver bit tip design to engage with the fastener, along with a tool designed to form the fastener, as well as a method of forming the fastener. In an example, the fastener includes a shank and a head on one end of the shank. The head comprises a recess pattern that includes one or more wing recesses with sidewalls that extend from the head towards the shank. The head further includes an overhang structure at a top end of the at least one of the sidewalls, the overhang structure extending laterally outward from the sidewall. A corresponding driver bit includes a complementary feature that engages with the overhang structure to inhibit cam-out.

Various embodiments described herein provide a fastener system having straight walled driving surfaces that provides a reliable stick fit feature, while also improving stability of engagement between the system components. A feature of the new system is to allow stick fit engagement of existing standard straight walled drivers in the new system.

Various embodiments described herein provide a fastener system having straight walled driving surfaces that provides a reliable stick fit feature, while also improving stability of engagement between the system components. A feature of the new system is to allow stick fit engagement of existing standard straight walled drivers in the new system.

A mold, punch and workpiece are provided. In a preferred embodiment, a tapering outer edge is provided, along with a plurality of rib sets arranged circumferentially about the outer edge, and a ramp. A ramp may be located to facilitate the removal of burrs. Various slot patterns may be provided or formed, including star-shapes/Torx? slots. Using the present invention, a driver bit may be more securely fit to the slot of a screw, for example, allowing the screw to be threaded into a machined part more securely and smoothly, reducing rocking, shaking or tilt.

A screw includes a shank and a head defining a recess. The recess includes a central space zone, a plurality of outer space zones, and a plurality of intermediate space zones. The central space zone extends downwardly from a top face to an inner bottom of the head. The outer space zones extend radially from the central space zone to be arranged around the central space zone. Each of the outer space zones is defined by two side surfaces and a first arc-shaped surface therebetween. The intermediate space zones are arranged around the central space zone, between the outer space zones. Each of the intermediate space zones is defined by a second arc-shaped surface, which is joined to two adjacent side surfaces of two adjacent outer space zones respectively by two third arc-shaped surfaces. Furthermore, a punch is provided to make recesses for screws according to the present invention.

A driver for applying torque to threaded fasteners has a plurality of teeth extending along and projecting outwardly from a longitudinal axis of a body on which the teeth are located. The teeth have a helical twist about the longitudinal axis. Each tooth has an angularly oriented engagement surface which is engageable with similarly angularly oriented surfaces within recesses in the head of a compatible fastener. When the driver engages the recesses torque applied to the driver draws the driver deeper into the recesses as the engagement surfaces react against and slide over the angularly oriented surfaces within the recesses. The torque also causes the fastener to turn and advance or retract depending upon the sense of the torque and the angles of the engagement surfaces and the angles of the surfaces within the recesses. The fastener and its method of manufacture are also disclosed.

A driver for applying torque to threaded fasteners has a plurality of teeth extending along and projecting outwardly from a longitudinal axis of a body on which the teeth are located. The teeth have a helical twist about the longitudinal axis. Each tooth has an angularly oriented engagement surface which is engageable with similarly angularly oriented surfaces within recesses in the head of a compatible fastener. When the driver engages the recesses torque applied to the driver draws the driver deeper into the recesses as the engagement surfaces react against and slide over the angularly oriented surfaces within the recesses. The torque also causes the fastener to turn and advance or retract depending upon the sense of the torque and the angles of the engagement surfaces and the angles of the surfaces within the recesses. The fastener and its method of manufacture are also disclosed.