Patent classifications
B22D11/1287
Bearing housing and its applications
A bearing housing is provided with a cooling channel in at least part of the circumference around the bearing. The cooling channel is provided with a flow guide member at least in part of its flow section to construct a tortuous passage whose flow distance is longer than the corresponding circumferential length of the flow section. On the basis of the above-mentioned bearing housing, the present invention also provides a bearing housing unit, a continuous casting roll line and a continuous casting machine that use the bearing housing. The above-mentioned bearing housing adopts an optimized cooling channel design, which can obtain a better cooling effect without changing other structures of the bearing housing. Therefore, it is particularly suitable for upgrading existing equipment and has a huge cost advantage and a wide range of application prospects.
METHOD TO OBTAIN A CONTINUOUS CASTING APPARATUS AND CONTINUOUS CASTING APPARATUS THUS OBTAINED
Method to obtain a continuous casting apparatus to cast, through the casting cavity of a crystallizer of a mold, a cast product with a polygonal cross section.
FINE GRAIN RARE EARTH ALLOY CAST STRIP, PREPARATION METHOD THEREOF, AND A ROTARY COOLING ROLL DEVICE
An alloy cast strip preparation method includes a melting process and a casting cooling process. The melting process includes controlling a power of an induction melting furnace to perform a cyclic heat treatment to completely melt an alloy raw material before a surface temperature of a melt obtained by melting the alloy raw material is raised to 1300° C., and, after the alloy raw material is melted, adjusting the power of the induction melting furnace to stabilize the surface temperature of the melt at a temperature in a range from 1400° C. to 1500° C. The casting cooling process includes performing casting cooling on the melt arranged on a surface of a rotary cooling roll to obtain an alloy cast strip while controlling a surface linear velocity of the rotary cooling roll to be from 1.5 m/s to 2.25 m/s.
Continuous-curvature convex roll for continuously casting bloom, and manufacturing method therefor
Disclosed are a continuous-curvature convex roll for continuously casting a bloom, and a manufacturing method therefore. An outer contour curve of a working portion of a body of the continuous-curvature convex roll contains a first straight-line segment (AB), a first transition curve segment (BC), an intermediate straight-line segment (CD), a second transition curve segment (DE) and a second straight-line segment (EF). The BC, the AB, and the CD have continuous first-order derivatives, continuous second-order derivatives, and continuous curvatures, thus forming a first transition curve with a continuous curvature. The BC and the DE are mirror-symmetrical. The continuous-curvature convex roll can uniformly deform a blank cast in a deformation area, thereby reducing cracks. The transition curve of the convex roll can be reduced, thereby being capable of further reducing a rolling pressure and the withdrawal resistance.
Roll mantle, roll body and method of forming same
A roll mantle or roll body configured to be mounted on a shaft of a roll line of a continuous casting apparatus, the roll mantle or roll body being formed by casting and having at least one internal channel. The roll mantle or roll body has a first end region, a second end region and a central region in between the first end region, and the second end region extends along at least 50% of the length of the roll mantle or roll body. The at least one internal channel may be located in the central region and may include a feature such as a pattern or projection.
Roll line unit and continuous casting apparatus
A roll line unit for a continuous casting apparatus includes a roll mantle having two ends and a non-rotatable shaft including a coolant line. The roll mantle is rotatably mounted on the non-rotatable shaft by means of a first bearing located in a first end region of the roll mantle and a second bearing located in a second end region of the roll mantle. The roll mantle includes at least one coolant channel having at least one fluid inlet that is arranged to be in fluid communication with the coolant line. The roll line unit includes two outer seals located on an axially outward side of each of the first and second bearings, whereby the outer seals and the first and second bearings are located axially inwards of the ends of the roll mantle.
Roll line unit
A roll line unit for a continuous casting apparatus includes a roll mantle or roll body surface rotatable relative to a support housing by means of bearing(s). The support housing has a seal(s) located axially outward relative to the at least one bearing and/or seal(s) located axially inward relative to the at least one bearing, and a lubrication system having lubricant reservoir(s) containing lubricant. The support housing has one or more cavities containing lubricant located adjacent to the seal disposed axially outward of the bearing(s) and/or the seal located axially inward of the bearing(s). The lubricant reservoir(s) is/are in fluid communication with the at least one cavity. An actuator within the lubricant reservoir(s) is arranged to move when the volume of lubricant increases in the cavity and/or the reservoir, and/or to push lubricant from the lubricant reservoir into the cavity when the amount of lubricant in the cavity decreases.
BEARING BLOCK UNIT AND USE THEREOF
A bearing block unit for supporting a continuous casting roll, including a bearing block and a roller bearing disposed inside the bearing block. The bearing provides an inner ring raceway, an outer ring raceway, and at least one row of rolling bodies disposed between the inner and outer ring raceways. The inner ring raceway is formed by a complete and continuous independent inner ring. The inner ring is fitted on a roll shaft of the continuous casting roll during installation, for the purpose of supporting the continuous casting roll. The outer ring raceway is at least partially formed by processing of an inner surface of an inner hole of the bearing block. The present invention also relates to a continuous casting roll line and a continuous casting machine using the bearing block unit.
LIGHT REDUCTION METHOD FOR CONTINUOUS CASTING OF BLOOM PLAIN-BARRELLED ROLL-ROLLER COMBINATION
Disclosed is a light reduction method for continuous casting of a bloom plain-barrelled roll-roll combination. The method comprises: firstly obtaining three-dimensional temperature field profile, a two-phase region, solid-phase region thickness, and solid-phase fraction of a billet, determining positions of start and end rolls of the reduction, and setting a reduction amount of each tensioner roll according to the volume shrinkage of the billet; in an interval f.sub.s=0.9-1.0 of the solid-phase fraction of the billet, performing a heavy reduction working mode; and in an interval f.sub.s=0.25-0.80 of the solid-phase fraction of the billet, performing a light reduction working mode.
CONTINUOUS-CURVATURE CONVEX ROLL FOR CONTINUOUSLY CASTING BLOOM, AND MANUFACTURING METHOD THEREFOR
Disclosed are a continuous-curvature convex roll for continuously casting a bloom, and a manufacturing method therefore, belonging to the field of metal casting. An outer contour curve of a working portion of a body of the continuous-curvature convex roll consists of a first straight-line segment (AB), a first transition curve segment (BC), a intermediate straight-line segment (CD), a second transition curve segment (DE) and a second straight-line segment (EF). The first transition curve segment (BC), the first straight-line segment (AB), and the intermediate straight-line segment (CD) have continuous first-order derivatives, continuous second-order derivatives, and continuous curvatures, thus forming a first transition curve with a continuous curvature. The first transition curve segment (BC) and the second transition curve segment (DE) are mirror-symmetrical. The continuous-curvature convex roll manufactured according to the technical solution can uniformly deform a blank cast in a deformation area, thereby reducing cracks. The transition curve of the convex roll can be reduced, thereby being capable of further reducing a rolling pressure and the withdrawal resistance. The present invention can be widely used in the field of metal casting.