Apparatus to control continuous casting, comprising a mold provided with at least one entrance end through which liquid metal is introduced. Furthermore, according to the present invention, the apparatus to control continuous casting comprises at least one electromagnetic brake associated with the mold, configured to induce in the liquid metal recirculation flows, and a control and command unit connected at least to the electromagnetic brake and configured to manage the functioning thereof.

The invention relates to a transport device (10), in particular for transporting cooling blocks (12) in a caterpillar casting machine, comprising a guide rail (16), which forms an endless circulating track (U) for a caterpillar casting machine (14), and a support element (18) having a plurality of rollers (20), by means of which the support element (18) is guided on the guide rail (16) and rolls along same, wherein a cooling block (12) of a caterpillar casting machine (14) can be placed on the support element (18). The guide rail (16) has a first running surface (16.1) and a second running surface (16.2), wherein the running surfaces (16.1, 16.2) are provided on opposite sides of the guide rail (16). The support element (18) has at least three rollers (20.1, 20.2, 20.3), of which two rollers (20.1, 20.2) are in rolling contact with the first running surface (16.1) of the guide rail (16), and at least one further roller (20.3) is in rolling contact with the second running surface (16.2) of the guide rail (16), wherein at least one roller (20.1; 20.2; 20.3) is preloaded towards the guide rail (16).

The invention relates to a transport device (10), in particular for transporting cooling blocks (12) in a caterpillar casting machine, comprising a guide rail (16), which forms an endless circulating track (U) for a caterpillar casting machine (14), and a support element (18) having a plurality of rollers (20), by means of which the support element (18) is guided on the guide rail (16) and rolls along same, wherein a cooling block (12) of a caterpillar casting machine (14) can be placed on the support element (18). The guide rail (16) has a first running surface (16.1) and a second running surface (16.2), wherein the running surfaces (16.1, 16.2) are provided on opposite sides of the guide rail (16). The support element (18) has at least three rollers (20.1, 20.2, 20.3), of which two rollers (20.1, 20.2) are in rolling contact with the first running surface (16.1) of the guide rail (16), and at least one further roller (20.3) is in rolling contact with the second running surface (16.2) of the guide rail (16), wherein at least one roller (20.1; 20.2; 20.3) is preloaded towards the guide rail (16)

A control method of a continuous casting process is a method that injects molten metal from a surface layer nozzle and an inner layer nozzle into a mold and separates the molten metal of a surface layer and the molten metal of an inner layer, the control method including, using a molten metal level meter that measures a surface layer level and a flowmeter that measures a supply flow rate of the molten metal, estimating a boundary layer level on the basis of a measured value of the surface layer level, a measured value of the supply flow rate of the molten metal, and a calculated value of the supply flow rate of the molten metal, and controlling the supply flow rate of the molten metal of the surface layer nozzle and the supply flow rate of the molten metal of the inner layer nozzle.

A caterpillar casting machine for producing a cast material from liquid metal, including two guide rails, which are used to form two endless horizontal circulating tracks arranged opposite each other, and a plurality of support elements, which are each guided on the guide rails with cooling blocks attached thereto such that a continuous chain of support elements is formed. The support elements are moved in a transport direction along the circulating tracks. Between the cooling blocks, which arrive at the opposite position in straight sections of the circulating tracks of the guide rails, a moving casting mold for the cast material is formed. A cooling device is also provided, which has separate cooling zones each with at least one cooling nozzle, wherein the cooling zones can be individually controlled along the transport direction and/or transverse to the transport direction to adjust an opening or closing of the cooling nozzles.

Automated processes and systems dynamically control the delivery rate of molten metal to a mold during a casting process. Such automated processes and systems can include automatically controlling a flow control device (such as a control pin) during a first phase of casting to modulate molten metal flow or flow rate, moving the flow control device in a transition time between the first phase and a second phase toward a substitute flow control device position determined based on a difference between a first projected flow rate of the first phase and a second projected flow rate of the second phase, and resuming automatic control of the flow control device during the second phase based on the detected metal level and the metal level setpoint. Overshoot and/or undershoot can additionally or alternatively be mitigated by translating the mold or altering the cast speed.

A caterpillar casting machine for producing a cast material from liquid metal, including two guide rails, which are used to form two endless horizontal circulating tracks arranged opposite each other, and a plurality of support elements, which are each guided on the guide rails with cooling blocks attached thereto such that a continuous chain of support elements is formed. The support elements are moved in a transport direction along the circulating tracks. Between the cooling blocks, which arrive at the opposite position in straight sections of the circulating tracks of the guide rails, a moving casting mold for the cast material is formed. A cooling device is also provided, which has separate cooling zones each with at least one cooling nozzle, wherein the cooling zones can be individually controlled along the transport direction and/or transverse to the transport direction to adjust an opening or closing of the cooling nozzles.

A molten metal level measuring device in a continuous molten metal level measuring device uses temperature compensation. The device includes a cylindrical bobbin, a liquid level measuring unit helically wound around an outer surface of the bobbin, a circular inner cylinder in which the bobbin and the liquid level measuring part are located and which seals the bobbin and the liquid level measuring part from the outside and has the same axial direction as the bobbin, and a cylindrical protective tube in which the inner cylinder is located and which has the same axial direction as the bobbin and has one open end. Thermocouples extend axially in the space between the inner cylinder and the protective tube, and a control unit controls the liquid level measuring part to measure a liquid level of the molten metal based on the temperatures measured by the thermocouples.

Disclosed is a casting furnace featuring submerged, mechanical control of liquid level, which relates to continuous casting and solves the problem of low billet productivity. The casting furnace featuring submerged, mechanical control of liquid level includes a melting furnace, a holding furnace, and a crystallizer, the crystallizer including a chamber for accommodating metal liquid, the holding furnace communicating with the melting furnace and the chamber, respectively, a traction head being provided on the crystallizer, the chamber maintaining communication with the holding furnace, the holding furnace including a liftable immersion device, the immersion device being submerged in the metal liquid to elevate liquid level height in the chamber; the crystallizer having a liquid level detecting device, lift height of the immersion device being adjusted based on a detection signal of the liquid level detecting device such that the liquid level in the chamber is maintained at a preset height.

A method of molten metal casting utilizing an impact pad in the tundish introduces that the molten metal is transported into the tundish, at the bottom of which is located the impact pad with the spherical top, which captures the initial impact flow, the flow of molten metal is optimized and the molten metal is led away from the tundish.