There is provided an injection molding machine including a backflow prevention device configured to perform a backflow prevention operation in which the communication path is closed to prevent a backflow of the molten material. The backflow prevention device includes a sealing seat that is provided in the communication path, a valve rod that is movable to come in contact with the sealing seat, and a fitting portion in which the sealing seat as an end is fitted to the valve rod. The backflow prevention operation includes at least one pumping operation in which a front of the valve rod moves from a position at which the front is not fitted to the fitting portion to a position at which the front comes in contact with the sealing seat.

Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased.

A metal forming apparatus includes an injection device and a displacement speed monitoring device. The injection device includes a moveable injection rod defining a sliding channel, and a magnet ring disposed on the injection rod, the displacement speed monitoring device includes a housing sealedly connected to the injection device, and a linear displacement sensor disposed in the housing, a rear end of the injection rod is extended into the housing such that a front end of the linear displacement sensor is located in the sliding channel.

An injection device has an injection cylinder for driving a plunger, a gas pressure type accumulator which supplies hydraulic fluid to the injection cylinder, a hydraulic fluid supply device which supplies the hydraulic fluid to the accumulator, a pressure sensor for detecting the gas pressure of the accumulator, and a control device which controls the hydraulic fluid supply device so as to suspend the supply of the hydraulic fluid when detection value of the pressure sensor reaches a predetermined target gas pressure before injection in the state where the hydraulic fluid is supplied from the hydraulic fluid supply device to the accumulator in a molding cycle.

An injection system applied to a die casting machine includes a container module, a first mold module, a feeding module, and an abutting module. The container module includes a container casing member. The first mold module includes a first inlet structure partially embedded into the container casing member, and a second inlet structure partially embedded into the container casing member. The feeding module includes a first feeding assembly and a second feeding assembly. The abutting module is disposed on the container casing member for downwardly abutting the first feeding assembly and the second feeding assembly. The abutting module downwardly abuts the first feeding assembly so as to firmly position the first feeding assembly on the first inlet structure. The abutting module downwardly abuts the second feeding assembly so as to firmly position the second feeding assembly on the second inlet structure.

A PISTON FOR COLD-CHAMBER INJECTION MACHINES comprising a support (2) and an external body (3) with a sealing ring (5), joined by a bayonet lock ring (6) independent of the external body (3) and divided into two parts (6a) fitted onto a groove (21) in the support (2) and connected by long screws (7) inserted into threaded holes (61). The piston preferably includes a spring bush (4) as a part that adjusts to the container, independent of the external body (3) and of the bayonet lock ring (6), under which a conical spring ring (8) is included which exerts pressure on the two parts that form the bush (4), tending to expand the same. The piston also includes alternating transverse grooves (81) along the edges thereof for receiving conical metal tips (9) inserted through holes (63) in the bayonet lock ring (6).

A plunger assembly for a die casting machine shot sleeve includes a plunger body that has an outer diameter. The plunger includes a head that provides a wall. A piston ring is arranged on the plunger body adjacent to the wall. A nut is secured to the outer diameter and urges the piston ring toward the wall to retain the piston ring securely on the plunger body.

A shot tube includes an inner bore for delivering molten material into a die-cast mold. The shot tube has an outer peripheral surface with at least one surface for receiving a locking member to lock the shot tube into an aperture in a fixed mold portion and an alignment structure for properly aligning the shot tube in the fixed mold portion. An opening receives molten material into the inner bore.

A method for die casting a component includes inserting at least one sacrificial core into a die cavity of a die comprised of a plurality of die elements. Molten metal is injected into the die cavity. The molten metal is solidified within the die cavity to form the component. The plurality of die elements are disassembled from the component, and the at least one sacrificial core is destructively removed from the component.

A die casting machine and a control method for avoiding damage to devices by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. The die casting machine includes a tubular injection sleeve, an injection plunger, an electric servomotor and a hydraulic operating means that are used as a drive source of an injection step, and a control means which controls the electric servomotor and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.