B22D17/203

DIE CASTING MACHINE
20220062977 · 2022-03-03 ·

A die casting machine of an embodiment includes: a holding furnace holding molten metal; a sleeve located outside the holding furnace and having a molten metal supply port passing through a mold; a plunger sliding through the sleeve and including a plunger rod and a plunger tip fixed to a tip of the plunger rod; a molten metal supply pipe supplying the molten metal into the sleeve and attachable to and detachable from the molten metal supply port; and a moving mechanism detaching the molten metal supply pipe from the molten metal supply port when the plunger is sliding.

DIE CASTING MACHINE

A die casting machine of an embodiment includes: a holding furnace holding molten metal; a sleeve located outside the holding furnace and having a molten metal supply port passing through a mold; a plunger sliding through the sleeve and including a plunger rod and a plunger tip fixed to a tip of the plunger rod; a molten metal supply pipe pushed against the sleeve to cover the molten metal supply port and supplying the molten metal into the sleeve; and a pushing force variable mechanism reducing a pushing force for the sleeve in the molten metal supply pipe when the plunger is sliding.

Foundry Component Having an Anticorrosion Layer Structure
20220062980 · 2022-03-03 ·

A foundry component for an apparatus for casting or handling a metal melt includes a metallic main body which is provided in a melt-contact surface region with an anticorrosion layer structure composed of one or more superposed layers. The anticorrosion layer structure has, as a sole layer or as one of a plurality of layers, a protective woven fabric body prefabricated as flexible woven fabric body from a woven fabric material which is casting temperature resistant or a nonwoven protective layer prefabricated as pliable nonwoven layer from a fiber nonwoven material or fiber paper material which is casting temperature resistant or a protective shaped body prefabricated as rigid shaped body from a material which is casting temperature resistant.

Plunger System and Casting Method for a Die Casting Machine
20210316359 · 2021-10-14 ·

A casting plunger system for a die casting machine includes a stationary system part and a system part which moves relative to the stationary system part in a respective casting cycle for the introduction of melt material into a casting mould. The moved system part has a plunger, a plunger rod and a rod drive unit, and is configured to decelerate at the end of a mould filling phase of the casting cycle under the effect of pressure on the melt material. A casting method for a die casting machine is provided with such a plunger system. The moved system part has a mass which can be adjusted variably between different casting cycles, and/or the moved system part consists of a moved main system part and an additional mass unit which is arranged so as to be movable relative to the main system part and is configured to decelerate, at the end of the mould fill phase of the casting cycle, later by a predefined delay time than the main system part.

ALUMINIUM ALLOY FOR DIE CASTING, METHOD FOR MANUFACTURING SAME, AND DIE CASTING METHOD

Provided is an aluminum alloy for die casting. The aluminum alloy includes: 3-10 wt % silicon (Si); 0.1-2.0 wt % magnesium (Mg); 0.01-1.3 wt % iron (Fe); 0.01-2.0 wt % zinc (Zn); 0.01-1.5 wt % copper (Cu); 0.01-0.5 wt % manganese (Mn); 0.01-0.5 wt % chrome (Cr); 0.01˜2.0 wt % lanthanum (La); 0.0˜12.0 wt % cerium (Ce); 0.0˜12.0 wt % strontium (Sr); rest aluminum (Al); and unavoidable impurities. The aluminum alloy is improved in not only corrosion-resistance but also physical properties.

MODULE FOR A DIE-CASTING DEVICE

The invention relates to a module (1) for a die-casting device, comprising a base (2) which can be fastened to a mounting plate of the die-casting device, a screw/cylinder unit (3) for producing a thixotropic material, and a filling chamber (4), wherein the screw/cylinder unit (3) and the filling chamber (4) are arranged indirectly or directly on the base (2) such that thixotropic material produced by the screw/cylinder unit (3) can be conveyed into the filling chamber (4).

HOT METAL SUPPLY INJECTION METHOD AND HOT METAL SUPPLY INJECTION DEVICE
20210237148 · 2021-08-05 · ·

A hot metal supply injection method includes generating a negative pressure in a cylindrical container by a negative pressure generation device, and causing molten metal to be sucked into the cylindrical container from a retention furnace, while keeping an opening portion of the cylindrical container immersed in the molten metal, arranging the opening portion of the cylindrical container in a gate of a cavity while holding the negative pressure by closing up the opening portion of the cylindrical container after moving an inner plunger tip to a tip side of the cylindrical container, and moving the inner plunger tip to a rear end side of the cylindrical container, then moving an outer plunger tip, together with the inner plunger tip, to the tip side of the cylindrical container, and filling the interior of the cavity with the molten metal through injection via the gate.

Die-Casting Machine Having a Shut-off Valve in the Melt Inlet Channel and Operating Method
20230398602 · 2023-12-14 ·

A die-casting machine has a casting mould, a casting chamber, a casting piston arranged in an axially moveable manner in the casting chamber, a melt inlet channel which leads into the casting chamber, a shut-off valve in the melt inlet channel, a melt outlet channel which leads from the casting chamber to the casting mould, and a control unit for controlling the casting piston. For carrying out a respective casting process, the die-casting machine is configured, for a mould-filling phase, to bring the shut-off valve into a closed position, and to control the casting piston in the casting chamber to advance from a casting start position to a filling end position, in order to press melt material into the casting mould via the melt outlet channel, and, for a subsequent refilling phase, to bring the shut-off valve into an open position and to control the casting piston to move back to the casting start position, in order to supply the casting chamber with melt material via the melt inlet channel. A closure nozzle is provided in the melt outlet channel. The machine is configured to keep the closure nozzle closed in the refilling phase and, in the mould-filling phase, with the shut-off valve remaining closed, to firstly move the casting piston back from the casting start position to an additional stroke position and to subsequently advance it from the additional stroke position via the casting start position to the filling end position, and at this time to keep the closure nozzle closed during the return movement of the casting piston to the additional stroke position and to only open it when the casting piston advances again.

METHOD AND DEVICE FOR MOLDING PARTICULARLY OF A METALLIC GLASS
20210187602 · 2021-06-24 ·

A device to produce a part by molding a bulk metallic glass (BMG) includes a mold, a melting device to melt the BMG and a sectorized piston. The mold includes two rigid sections delimiting a molding cavity. The melting device includes a cold sectorized crucible or melting crucible, an inductor and a current generator to generate a high-frequency current to power the inductor. The melting crucible is arranged vertically having hollow sectors formed from an electrically conductive and non-magnetic material electrically insulated from one another. The inductor is in the form of a coil and surround the melting crucible to heat the content thereof. The sectorized piston has hollow sectors formed from the electrically conductive and non-magnetic material electrically insulated from one another, closing the melting crucible at one of the ends thereof.

Casting of metals
11040394 · 2021-06-22 · ·

A method for casting metals under pressure by a cold-chamber method includes placing a bolt of the metal to be cast in one of at least two casting chambers and selecting a casting chamber from the at least two casting chambers and feeding and introducing the selected casting chamber into a diecasting machine, the selected casting chamber having one outlet opening. The selecting and feeding of the casting chambers is carried out alternately from the at least two casting chambers. The method further includes heating the bolt by means of induction. Melting of the bolt in the selected casting chamber is carried out after the feeding and introducing of the selected casting chamber into the diecasting machine but before an opening of the outlet opening of the selected casting chamber in order to fill the cavities is completed.