A high-pressure die casting apparatus including a shot sleeve extending through a first die half to a molding surface, and a plunger received in the shot sleeve is provided. The shot sleeve includes a side wall presenting a fluid passageway and a partial end wall disposed in a fixed position relative to the side wall. The partial end wall defines a wall opening adjacent the molding surface. Fluid is poured into the shot sleeve while the die apparatus is open, and the partial end wall prevents the fluid from flowing out of the shot sleeve. The plunger then presses the material into the mold cavity until only a portion of the material remains in the shot sleeve and blocks the wall opening. After the solidified material is ejected from the apparatus, the portion of material blocking the wall opening prevents lubricant from entering the shot sleeve.

An injection assembly for a die-casting machine includes an injection piston for which a desired speed (Vset) is defined during a metal injection step. The piston is moved by an injection delivery valve and an injection drain valve, controlled in opening according to a tuning speed (Vreg). A system of auto-tuning of the opening of the valves is provided. The tuning speed (Vreg) is determined according to the difference between the desired speed (Vset) for the piston and an effective speed (Veff) of the piston, detected for the previous die-casting cycle.

A die casting insert for producing die casted metal parts from liquid metal. The die casting insert has an outer casing shaped to be fixed in the die block of the die casting apparatus. The die casting insert also has a stopper with a purge opening that is adapted to evacuate contaminants topping the liquid metal as pressure is applied to the liquid metal. The stopper, fitted to mate with the hollow inner cavity of the injection sleeve, is constructed to seal the hollow inner cavity of the injection sleeve except at the purge opening when in a first position; and to permit the flow of the liquid metal into at least one molding cavity when the stopper is in a second position. The die casting insert also has an activation mechanism configured to shift the stopper between the first position and the second position.

A molten metal feed pipe for feeding a molten metal of an nonferrous alloy includes an outer tube made of a ferrous material, an inner tube made of a molten metal resistant material, and an intermediate member made of a compact of a fibrous non-organic material, which is disposed between the outer tube and the inner tube. The intermediate member, positioned in the central region of the molten metal feed pipe with respect to the longitudinal axial direction of the molten metal feed pipe, is disposed between the outer tube and the inner tube with the intermediate member being compressed in a radial direction of the molten metal feed pipe.

An injection molding apparatus includes a first upstream mold having a first gate opening into which a first molding material flows, a second upstream mold having a second gate opening into which a second molding material flows, a first injection unit injecting the first material through the first gate opening, a second injection unit injecting the second material through the second gate opening, and a downstream mold clampable with each of the first and second upstream molds. The second material is injected by the second injection unit after the first material is injected by the first injection unit. The second gate opening is separated further from the downstream mold than the first gate opening, and a volume of a second cavity partitioned by the second upstream mold and the downstream mold is larger than that of a first cavity partitioned by the first upstream mold and the downstream mold.

An injection assembly for a die-casting machine includes an injection piston for which a desired speed (Vset) is defined during a metal injection step. The piston is moved by an injection delivery valve and an injection drain valve, controlled in opening according to a tuning speed (Vreg). A system of auto-tuning of the opening of the valves is provided. The tuning speed (Vreg) is determined according to the difference between the desired speed (Vset) for the piston and an effective speed (Veff) of the piston, detected for the previous die-casting cycle.

A piston head for a die-casting machine, in particular a cold chamber type, comprises a front surface for pushing the molten metal and a side wall extending around a head axis, wherein at least one ring seat is provided in said side wall suitable to receive a sealing ring. The bottom of the ring seat is connected to the front surface through holes or connection channels for a metal flow under the sealing ring. The holes or connection channels lead into an annular peripheral portion of said front surface, said annular peripheral portion being inclined with respect to a front plane orthogonal to said head axis so as to be turned towards said head axis.

Provided is a casting device that is able to operate stably while suppressing leakage from a gap between a tip and a sleeve. The casting device comprises: a sliding member in the center of which a rod slides, and in which a gap is formed between the rod and a sleeve; a seal member arranged at the outer periphery of the sliding member; and a suction device for suctioning air inside the sleeve. When the seal member is positioned in a center section closer to a cavity than the pouring hole, and the air in a space between the sliding member and the tip is suctioned, the seal member assumes a first state in which the seal member adheres to the center section, and in the first state the tip advanced toward the cavity.

A wear ring for a piston of a die-casting apparatus comprises an annular body having a gap extending therethrough, the gap being configured to define at least two circumferentially offset pairs of circumferentially spaced apart facing surfaces. The annular body comprises an axial end face having at least one arc-shaped recess formed therein.

An injection device and method for producing at least one metallic glass part, in which a vertical piston is able to move in a vertical direction, a top end portion of the piston being suitable for being engaged in an injection chamber of a mould linked to a cavity of this mould and open at the bottom; the piston having a top end face on which an element made from metallic glass to be introduced into said chamber can be positioned, the top face of the piston having a concave shape suitable for receiving a bottom portion of the element made from metallic glass. A heating means situated under the mould comprises induction coils, such that, when the piston is in an intermediate position, the majority of the metallic element is situated in the space surrounded by the induction coils.