A die cast part, such as an electric drive unit, a high pressure die casting system, and a method of forming a die cast part. The high pressure die casting system includes a shot sleeve including a pour hole, a launder connected to the pour hole, a furnace connected to the launder, a mold cavity connected to the shot sleeve by a sprue post, and a heating system including at least one proximal channel located under the pour hole under the shot sleeve. The feedstock is melted in the furnace and transferred by a launder into the preheated shot sleeve through a pour hole. The feedstock is injected into a mold cavity, wherein the temperature of the feedstock is above the solidus temperature of the feedstock upon entering the mold cavity.

Provided is a high-pressure casting method and a high-pressure casting device which are capable of safe and high-quality casting of a high-fusion-point metal having a fusion point exceeding 1000 K. After melting a casting material (1) inside a melting container (2) of cartridge type, the melting container (2) is linearly moved to pass through a guide (14) attached to a casting port bush (13) to thereby be communicated with the casting port bush (13). The melting container (2) is brought into close contact with the guide (14) and is setting to a cooling state. After the elapse of prescribed time, a plunger (50) is brought into contact with a plunger tip (4), and is immediately transferred together with a molten metal to the casting port bush (13). The molten metal is pressurized inside the casting port bush (13), and is injection-filled into a cavity (10).

Die cast nozzle for use in a die casting hot chamber system for molten metal with at least melting channel (4) in a channel carrier (3) that can be connected to a melt distributor (21), wherein the melting channel (4) passes over into a heating zone (6) and a nozzle tip (8), to which a sprue area (10) is attached, in which a plug of solidified melting can be formed that interrupts the melting flow, wherein the heating zone (6) comprises a heating cartridge (2) and/or a heatable nozzle shaft (33) and/or the nozzle tip (8) is comprised as heatable nozzle tip (8) and comprises at least one heating cartridge (2), the heatable nozzle shaft (33), or the heatable nozzle tip (8) as heating element with electric heating, which comprises high power density in at least one section and low thermal inertia, comprised in a way that a temperature change gradient of 20 to 250 K/s, preferably 150 K/s, can be achieved on the surface of the heating element. A method for operating the die cast nozzle is also the subject matter of the invention.

A pressure die casting piston assembly has a pressure die casting piston. The die casting piston has a front head, a substantially cylindrical side wall extending upwardly from the front head in fixed position relative thereto. A cup-shaped chamber is defined by the front head and the side wall. The side wall is closed by the front head. The die casting piston has a coolant channel passing through the side wall to allow a coolant to pass through the side wall and within the side wall.

Vessels used for melting material to be injection molded to form a part are described. One vessel has a body formed from a plurality of elongate segments configured to be electrically isolated from each other and with a melting portion for melting meltable material therein. Material can be provided between adjacent segments. An induction coil can be used to melt the material in the body. Other vessels have a body with an embedded induction coil therein. The embedded coil can be configured to surround the melting portion, or can be positioned below and/or adjacent the melting portion, so that meltable material is melted. The vessels can be used to melt amorphous alloys, for example.

A piston head for making a piston of a press for a die-casting machine comprises a head body wherein at least one ring seat suitable to receive a respective sealing ring, is obtained. A lubrication circuit is obtained in the head body and comprises at least one lubrication end duct leading into a surface channel which runs through the bottom wall of the ring seat in order to convey the lubricant towards gaps between sealing ring and head.

A forming device includes a feeding component, an injection module, and a die-casting module. The feeding component has an internal space suitable for allowing a molten metal fluid to flow. The injection module is disposed on the feeding component and communicated with the internal space. The die-casting module has a mold cavity and a flow channel. The flow channel is aligned with the mold cavity and communicated with the internal space of the feeding component. The molten metal fluid flows to the die-casting module along the internal space, the injection module outputs a supercritical fluid into the internal space to mix with the molten metal fluid, and the feeding component pushes the molten metal fluid to pass through the flow channel and enter the mold cavity.

The die-casting machine comprises a sleeve in which an oil flow path has been formed. an oil tank, an inlet line, an outlet line, a purge line, and a controller to discharge the oil from the sleeve by sending the inert gas from the purge line to the oil flow path prior to replacement of the sleeve.