B22D17/2236

Die-casting apparatus, die-casting method, and diecast article
10384262 · 2019-08-20 · ·

A die casting method and apparatus are provided, thereby making it possible to produce a thin diecast product that has hitherto been considered impossible to realize, and a diecast product is also provided. A semi-solidified metallic material is formed having particles in solid phase of a particle size less than 30 m, and is thereupon injected into a die. A die casting machine has a sleeve into which a melt of metallic material is poured, and the semi-solidifying material there when it has a certain proportion of solid phase reached is injected into the die with a plunger to which pressure is applied. The melt of metallic material is poured into the sleeve so that the material occupies inside the sleeve at a proportion in vertical cross-sectional area of 30% or less. The particle size in this semi-solid material is held unvaried in a product as diecast.

Casting device
11986880 · 2024-05-21 · ·

An object is to provide a casting device that is capable of maintaining depressurization in a cavity. A casting device (1) is configured to move an extrusion pin (3), slidably inserted in an insertion hole (29) formed in a mold (2), into a cavity (20) in the mold to release a casted product. The casting device (1) includes a depressurized space creator (4) configured to create a depressurized space (40) on a reverse side of a cavity surface to define the cavity (20). The depressurized space creator (4) covers an opening of the insertion hole (29) to maintain depressurization in the cavity (20).

MULTI-DIRECTIONAL UNIBODY CASTING MACHINE FOR A VEHICLE FRAME AND ASSOCIATED METHODS
20190217380 · 2019-07-18 ·

A multi-directional casting machine for casting a frame of a vehicle is described herein. The casting machine may include a central hub having a cover die portion and a plurality of ejector die portions translatable relative to the cover die portion and configured to meet at the central hub. The plurality of ejector die portions include first and second ejector die portions configured to translate along a first axis and a third ejector die portion configured to translate along a second axis extending substantially perpendicular to the first axis between closed and open positions. The first, second, and third ejector die portions are adjacent a first, second, and third sides, respectively, of the cover die portion in the closed positions and spaced apart from the cover die portion in the open positions. The plurality of ejector die portions form a mold cavity corresponding to a portion of a vehicle frame.

Automatically-returning mold ejection device and casting mold comprising the same

An automatically-returning mold ejection device and a casting mold comprising the same. The mold ejection device includes a lower-portion part and an upper-portion part and is wherein the lower-portion part comprises returning rod ejection columns fixed to a mold rack base plate; the upper-portion part comprises returning rods corresponding to the returning rod ejection columns, the top ends of the returning rods are fixed to an ejection rod pushing plate and penetrate through an upper mold connecting plate through returning rod flanges, and a lower mold core of a mold is fixed to the mold rack base plate through a screw. An embodiment of the device has the advantages that the self-returning structure is simple, easy to install and convenient to replace and maintain, and has very good practicability.

Three-plate pressure die casting mold having improved sprue separation, and method for pressure die casting

A three-plate pressure die casting mold for producing at least one metallic die casting part by die casting a metal melt, includes first, second and third mold parts and at least one mold cavity as well as a sprue system. A relatively movable pressure plate is arranged in the third mold part, which, when opening the die casting mold, presses the sprue produced in the sprue system against the first mold part, whereby the sprue is retained and tears off from the die casting part in a defined manner. A method for pressure die casting using the three-plate pressure die casting mold is disclosed.

Method and apparatus for inspecting heat sink and method for manufacturing heat sink

Provided is a method for inspecting a heat sink that enables an accurate inspection of an insulating film formed on a surface of heat sink fins. The method including a metallic housing that includes a plurality of cooling fins arranged side by side on an outer surface thereof, and an insulating film formed on a surface of the cooling fins and between the cooling fins. The method includes disposing, in an electrolyte solution, an inspection electrode including a plurality of electrode fins insertable between the cooling fins to face the housing with a predetermined distance therebetween in such a way that the cooling fins and the electrode fins are alternately arranged; and applying a voltage between the housing and the inspection electrode, which are arranged to face each other, and inspecting a formation state of the insulating film based on a measured value of a current.

System and method of making a cast part

A system and method of making a part. The part may cast in a die. A gripper assembly may be provided that has a gripper and a spray nozzle that provides a fluid. The part may be quenched with a fluid when the part is in the die.

Hollow article made of amorphous metal

A method for producing a hollow article made of amorphous metal comprising the steps of: a) providing a metal composition, b) melting the composition according to step a) in order to obtain a melt, c) introducing the melt according to step b) into a cavity of a casting mold, the casting mold comprising an inner core, at least a portion of the lateral surface of the inner core being surrounded by a separation element, d) cooling the melt in the casting mold in order to obtain a molded part made of amorphous metal, e) removing the inner core and the separation element from the molded part according to step d) in order to obtain a hollow article made of amorphous metal. The present invention also relates to a hollow article made of amorphous metal, more particularly to a pipe made of amorphous metal.

Casting device and casting method

A device for casting a metallic component comprising an outer undercut comprises a base body with a first end portion and a circumferential side wall comprising a tapering inner surface; a first die part that is insertable into the base body and that forms a first molding surface for the component to be cast; a plurality of side die parts, which are insertable into the base body and which, in the inserted state, are radially supported against the circumferential side wall of the base body and form a die ring comprising an inner molding surface for the component to be cast; a second die part which is moveable into the die ring formed by the side die parts to a casting position, and which forms a second molding surface for the component to be cast, wherein in the casting position, the second die part is arranged in a completely contact-free manner with respect to the first die part.

METHOD OF MANUFACTURING A PIN FOR A MOLD FOR A DIE CASTING PROCESS
20190024226 · 2019-01-24 · ·

A method of manufacturing a pin (46) for a o mold (28) includes forming the pin (46) to include a substantially uniform initial hardness throughout the entire structure of the formed pin (46). The formed pin (46) is then processed with a hardening process, such that the processed pin(46) exhibits a hardness defining a hardness gradient that gradually increases from the initial hardness at a central interior region (56) of the pin (46) to an increased surface hardness at an exterior surface (60) of the pin (46). After processing the pin (46) with the hardening process, a coating (64) maybe deposited onto the exterior surface (60) of the pin (46) with a physical vapor deposition process. The coating (64) exhibits a hardness that is greater than the hardness of the increased surface hardness of the exterior surface (60) of the pin (46). The pin (46) may include, for example, a core pin, a squeeze pin, or an ejector pin.