This invention discloses a boron-containing titanium-based composite powder for 3D printing, consisting of 0.5%-2% by weight of titanium diboride and 98%-99.5% by weight of titanium sponge. The invention further discloses a method of preparing such composite powder, where the element boron is introduced to the titanium powder through rapid solidification, which significantly improves the solid solubility of boron in Ti, enabling the introduction of part of the boron into the titanium matrix to form supersaturated solid solutions. The reinforcement phase TiB in the boron-containing titanium-based composite powder prepared herein can be precisely controlled in grain size ranging from the nanometer scale to the micrometer scale through temperature or energy density, thereby preparing the titanium-based composite materials with different sizes of reinforcement phases to meet different mechanical requirements.

This invention discloses a boron-containing titanium-based composite powder for 3D printing, consisting of 0.5%-2% by weight of titanium diboride and 98%-99.5% by weight of titanium sponge. The invention further discloses a method of preparing such composite powder, where the element boron is introduced to the titanium powder through rapid solidification, which significantly improves the solid solubility of boron in Ti, enabling the introduction of part of the boron into the titanium matrix to form supersaturated solid solutions. The reinforcement phase TiB in the boron-containing titanium-based composite powder prepared herein can be precisely controlled in grain size ranging from the nanometer scale to the micrometer scale through temperature or energy density, thereby preparing the titanium-based composite materials with different sizes of reinforcement phases to meet different mechanical requirements.

A structured multi-phase composite which include a metal phase, and a low stiffness, high thermal conductivity phase or encapsulated phase change material, that are arranged to create a composite having high thermal conductivity, having reduced/controlled stiffness, and a low CTE to reduce thermal stresses in the composite when exposed to cyclic thermal loads. The structured multi-phase composite is useful for use in structures such as, but not limited to, high speed engine ducts, exhaust-impinged structures, heat exchangers, electrical boxes, heat sinks, and heat spreaders.

A thermoelectric conversion material has a La.sub.2O.sub.3-type crystal structure and is of n-type. The thermoelectric conversion material has a composition represented by Mg.sub.3+m-a-bA.sub.aB.sub.bD.sub.2-e-fE.sub.eF.sub.f. D is at least one of Sb or Bi. E is at least one of P or As. m is a value of greater than or equal to −0.1 and less than or equal to 0.4. e is a value of greater than or equal to 0.001 and less than or equal to 0.25. A is at least one of Y, Sc, La, or Ce. F is at least one of Se or Te. a and f are values that satisfy a condition of 0.0001≤a+f≤0.06. B is at least one of Mn or Zn. b is a value of greater than or equal to 0 and less than or equal to 0.25.

A thermoelectric conversion material has a La.sub.2O.sub.3-type crystal structure and is of n-type. The thermoelectric conversion material has a composition represented by Mg.sub.3+m-a-bA.sub.aB.sub.bD.sub.2-e-fE.sub.eF.sub.f. D is at least one of Sb or Bi. E is at least one of P or As. m is a value of greater than or equal to −0.1 and less than or equal to 0.4. e is a value of greater than or equal to 0.001 and less than or equal to 0.25. A is at least one of Y, Sc, La, or Ce. F is at least one of Se or Te. a and f are values that satisfy a condition of 0.0001≤a+f≤0.06. B is at least one of Mn or Zn. b is a value of greater than or equal to 0 and less than or equal to 0.25.

Disclosed are a method of manufacturing an aluminum-based clad heat sink, and an aluminum-based clad heat sink manufactured by the method. The method includes ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon nanotubes (CNT) to prepare a composite powder, preparing a multi-layered billet using the composite billet, and directly extruding the multi-layered billet using an extrusion die to produce a heat sink. The method has an advantage of producing a light high-strength high-conductivity aluminum-based clad heat sink having an competitive advantage in terms of price by using direct extrusion that is suitable for mass production due to its simplicity in process procedure and equipment required.

Disclosed are a method of manufacturing an aluminum-based clad heat sink, and an aluminum-based clad heat sink manufactured by the method. The method includes ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon nanotubes (CNT) to prepare a composite powder, preparing a multi-layered billet using the composite billet, and directly extruding the multi-layered billet using an extrusion die to produce a heat sink. The method has an advantage of producing a light high-strength high-conductivity aluminum-based clad heat sink having an competitive advantage in terms of price by using direct extrusion that is suitable for mass production due to its simplicity in process procedure and equipment required.

Refractory-reinforced multiphase high entropy alloys (RHEAs) advantageously providing high strength and fracture toughness in an as-AM deposited condition and other conditions are described.

An aspect of the present disclosure provides an amorphous metal porous body that is a metal porous body including pores, the amorphous metal porous body including: powder particle connection bodies in which at least portions of amorphous alloy powder particles adjacent to each other are connected in a network structure; and a plurality of pores provided between the powder particle connection bodies.

A grain boundary diffusion method for a bulk rare earth permanent magnetic material includes the following steps: (1) fabricating an initial magnet by a sintering, hot pressing, or hot deformation process; (2) loading a grain boundary diffusion alloy source on a surface of the magnet through electrodeposition, chemical vapor deposition (CVD), physical vapor deposition (PVD), direct physical contact, or adhesive bonding; and (3) placing the initial magnet loaded with the grain boundary diffusion alloy source in a SPS device, and heating to obtain a final magnet. The current, plasma, and pressure in an SPS process can be controlled to significantly improve elemental diffusion coefficient and enhance the diffusion depth. The bulk rare earth permanent magnetic material undergoing grain boundary diffusion fabricated in the present disclosure has a significant increase in magnetic properties that catering to commercial demands for industrial production.