B22F3/164

Sizing apparatus

Provided is a sizing apparatus including: a die set including a die plate that holds a die provided with a through hole to which a workpiece is to be supplied, and upper and lower punches that are to be inserted into the through hole to press the workpiece; a press main body that includes punch driving mechanisms that actuate the punches and in which the die set is configured to be attached to and detached from a predetermined position; and a turntable that is rotated on the die plate and supplies a workpiece to the die and discharges a workpiece from the die. The die set includes the turntable, and a supporting base on which the turntable is placed. The supporting base includes an axis positioning portion that is provided coaxially with a central axis of the turntable and positions the central axis at a predetermined position of the supporting base.

SLIDING MEMBER AND METHOD FOR PRODUCING SAME

Provided is a method for producing a sliding member formed by impregnating a porous base member made of a bronze-based alloy with a resin material, the sliding member including a sliding surface where both the porous base member and the resin material are exposed, the method including: a step of preparing a back metal layer; a porous base member formation step of forming the porous base member by depositing particles of the bronze-based alloy on a surface of the back metal layer and sintering the particles; an impregnation step of impregnating the porous base member with the resin material; a deformation step of deforming an end edge of the back metal layer in a direction away from the sliding surface; and a cutting step of cutting the porous base member impregnated with the resin material to form the sliding surface.

SIZING DIE FOR DENSIFYING SURFACE OF SINTERED BODY, PRODUCTION METHOD USING SAME, AND PRODUCT OBTAINED THEREFROM
20170341130 · 2017-11-30 · ·

In a die for compressing and sizing a sintered body at straight portions, upper taper portions are provided on a die upper portion and a core rod upper portion, and the straight portions are provided at a die lower portion and a core rod lower portion. The die upper portion and the core rod upper portion have Young's moduluses higher than the die lower portion and the core rod lower portion. The die upper portion and the core rod upper portion are made of materials having Young's moduluses that are at least 50 GPa higher than that of the sintered body. The sintered body can be densified with a smaller ironing margin. Since the sintered body is ironed without being compressed, by the upper taper portions and the core rod upper portion having high Young's moduluses, the die is prevented from breaking and being abraded due to ironing.

METHOD FOR PRODUCING A CAMSHAFT ADJUSTER
20220056819 · 2022-02-24 · ·

A camshaft adjuster is produced that includes a stator and a rotor, which is rotatable relative to the stator, wherein the stator and the rotor are produced with first planar surfaces on a first end face and with second planar surfaces on a second end face, which is formed to be opposite the first end face when viewed in an axial direction; wherein the rotor and/or the stator is produced according to a powder-metallurgical method, wherein the first planar surfaces or the second planar surfaces of the stator and the rotor are ground or finished, and the respective other planar surfaces of the first and second planar surfaces of the stator and the rotor are calibrated and left unground.

Pressure forming of metal and ceramic powders

A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

Pressure forming of metal and ceramic powders

A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

AN ADDITIVE MANUFACTURING MACHINE

A body and a table located on the body that allows powders to be laid thereon by a laying apparatus is disclosed. At least one layer is created by sintering or fusing the powders laid on the table, a part that is produced by piling up the layers using additive manufacturing method, at least one heat source that is located on the body and applies heat treatment to powders laid on the table, at least one sensor for detecting position and operating status of the heat source and at least one control unit controlling the heat source based on information received from the sensor.

AN ADDITIVE MANUFACTURING MACHINE

A body and a table located on the body that allows powders to be laid thereon by a laying apparatus is disclosed. At least one layer is created by sintering or fusing the powders laid on the table, a part that is produced by piling up the layers using additive manufacturing method, at least one heat source that is located on the body and applies heat treatment to powders laid on the table, at least one sensor for detecting position and operating status of the heat source and at least one control unit controlling the heat source based on information received from the sensor.

Method for producing a composite component, and composite component

The invention relates to a method for producing a composite component (12). At least one shaft (2) and at least one sintered part (1), preferably in the form of a rotor or a cam, are assembled into the composite component. In order to assemble the composite component, at least the following steps are carried out: —introducing the shaft (2) into a continuous bore (3) of the sintered part (1) and —calibrating the sintered part (1) at least by means of a calibrating die (4), furthermore preferably with the simultaneous application of an axial force onto the sintered part (1) by means of at least one upper punch (5) and at least one lower punch (7), wherein the shaft (2) can be found in the bore (3) of the sintered part (1) at least temporarily during the calibration process. The invention further relates to a composite component (12).

METHOD AND SYSTEM FOR SURFACE DENSIFICATION
20170266726 · 2017-09-21 ·

A method for densifying a surface of a powder metal part, includes blending a plurality of powdered metals to form a powder metal blend, actuating an upper punch and a lower punch to apply pressure to the powder metal blend to compact the powder metal blend, sintering the compacted powder metal blend in an oven, forming the compacted powdered metal blend into the powder metal part, heating a portion of the surface of the powder metal part, and densifying the portion of the surface of the powder metal part for a predetermined period of time after the portion of the powder metal part is heated to a predetermined temperature.