Patent classifications
B22F2009/049
Method for manufacturing R-T-B based sintered magnet
A method for producing a sintered R-T-B based magnet of this disclosure includes the steps of preparing a plurality of sintered R-T-B based magnet bodies (R is at least one of rare earth elements and necessarily contains Nd and/or Pr; and T is at least one of transition metals and necessarily contains Fe); preparing a plurality of alloy powder particles having a size of 90 m or less and containing a heavy rare earth element RH (the heavy rare earth RH is Tb and/or Dy) at a content of 20 mass % or greater and 80 mass % or less; loading the plurality of sintered R-T-B based magnet bodies and the plurality of alloy powder particles of a ratio of 2% by weight or greater and 15% by weight or less with respect to the plurality of sintered R-T-B based magnet bodies into a process chamber; and heating, while rotating and/or swinging, the process chamber to move the sintered R-T-B based magnet bodies and the alloy powder particles continuously or intermittently to perform an RH supply and diffusion process.
ALUMINUM BASED NANOGALVANIC COMPOSITIONS USEFUL FOR GENERATING HYDROGEN GAS AND LOW TEMPERATURE PROCESSING THEREOF
Alloys comprised of a refined microstructure, ultrafine or nano scaled, that when reacted with water or any liquid containing water will spontaneously and rapidly produce hydrogen at ambient or elevated temperature are described. These metals, termed here as aluminum based nanogalvanic alloys will have applications that include but are not limited to energy generation on demand. The alloys may be composed of primarily aluminum and other metals e.g. tin bismuth, indium, gallium, lead, etc. and/or carbon, and mixtures and alloys thereof. The alloys may be processed by ball milling for the purpose of synthesizing powder feed stocks, in which each powder particle will have the above mentioned characteristics. These powders can be used in their inherent form or consolidated using commercially available techniques for the purpose of manufacturing useful functional components.
Aluminum based nanogalvanic compositions useful for generating hydrogen gas and low temperature processing thereof
Alloys comprised of a refined microstructure, ultrafine or nano scaled, that when reacted with water or any liquid containing water will spontaneously and rapidly produce hydrogen at ambient or elevated temperature are described. These metals, termed here as aluminum based nanogalvanic alloys will have applications that include but are not limited to energy generation on demand. The alloys may be composed of primarily aluminum and other metals e.g. tin bismuth, indium, gallium, lead, etc. and/or carbon, and mixtures and alloys thereof. The alloys may be processed by ball milling for the purpose of synthesizing powder feed stocks, in which each powder particle will have the above mentioned characteristics. These powders can be used in their inherent form or consolidated using commercially available techniques for the purpose of manufacturing useful functional components.
Nanocomposite metal material and method for manufacturing nanocomposite metal material
A nanocomposite metal material includes a carrier formed of Zr and two-element metal particles supported on the carrier. The two-element metal is formed of Cu and Ni, and a degree of oxidation of the carrier is more than 31% and 100% or less. In a case where the nanocomposite metal material is disposed in a reaction furnace of a thermal reactor, the inside of the reaction furnace is brought into a vacuum state, and the inside of the reaction furnace is heated to a temperature range of 250? C. or higher and 350? C. or lower with a heating mechanism included in the thermal reactor while supplying at least one of hydrogen gas and deuterium gas into the reaction furnace, excessive heat of the nanocomposite metal material is 100 W/kg or more.
PROCESS AND PLANT FOR OBTAINING METAL POWDERS FOR BURNERS
A process for obtaining metal powders, preferentially iron powder, for burners to produce energy is described. The metal powders are obtained from metal oxide powders, preferentially iron oxide powders. The method comprises a step of preparing, during which the metal oxide powders, obtained during the combustion of the metal powders in burners, are prepared, a step of reduction, during which the metal oxide powders are reduced in a treatment chamber having an atmosphere comprising hydrogen and at a temperature of at least 900 C., preferentially at least 1000 C., obtaining reduced metal oxides, preferentially reduced iron oxides; and a step of pulverization, during which the reduced metal oxides are pulverized to obtain the metal powders.
R-T-B-BASED SINTERED MAGNET AND METHOD FOR PRODUCING SAME
To provide an R-T-B based sintered magnet including R: 27.5 to 34.0% by mass, RH: 2 to 10% by mass, B: 0.89 to 0.95% by mass, Ti: 0.1 to 0.2% by mass, Ga: 0.3 to 0.7% by mass, Cu: 0.07 to 0.50% by mass, Al: 0.05 to 0.50% by mass, M (M is Nb and/or Zr): 0 to 0.3% by mass, balance T, and inevitable impurities, the following inequality expressions (1), (2), and (3) being satisfied:
[T]72.3([B]0.45[Ti])>0(1)
([T]72.3([B]0.45[Ti]))/55.85<13[Ga]/69.72(2)
[Ga][Cu](3)
High-strength and high-plasticity titanium matrix composite and preparation method thereof
The present invention provides a high-strength and high-plasticity titanium matrix composite and a preparation method thereof. The preparation method includes: preparing high-oxygen hydride-dehydride titanium powder using a high-temperature rotary ball grinding treatment process, in which the prepared hydride-dehydride titanium powder has a particle size of 10-40 m, and has an oxygen content of 0.8-1.5 wt. %; preparing high-purity ultra-fine oxygen adsorbent powder using a wet grinding method of high-energy vibration ball grinding treatment process; in which a purity of the oxygen adsorbent powder is 99.9%, and a particle size of the oxygen adsorbent powder is 8 m; mixing the high-oxygen hydride-dehydride titanium powder with the oxygen adsorbent powder in a protective atmosphere, and then press-forming the powder obtained after mixing to obtain a raw material blank; and performing atmosphere protective sintering treatment on the raw material blank to obtain a titanium matrix composite. The method prepares a titanium matrix composite reinforced by in-situ self-generating multi-scale CaTiO, TiC, TiB particles. The microstructure and grains are effectively refined, and the strength and plasticity of the material are significantly improved.
High-strength and high-plasticity titanium matrix composite and preparation method thereof
The present invention provides a high-strength and high-plasticity titanium matrix composite and a preparation method thereof. The preparation method includes: preparing high-oxygen hydride-dehydride titanium powder using a high-temperature rotary ball grinding treatment process, in which the prepared hydride-dehydride titanium powder has a particle size of 10-40 m, and has an oxygen content of 0.8-1.5 wt. %; preparing high-purity ultra-fine oxygen adsorbent powder using a wet grinding method of high-energy vibration ball grinding treatment process; in which a purity of the oxygen adsorbent powder is 99.9%, and a particle size of the oxygen adsorbent powder is 8 m; mixing the high-oxygen hydride-dehydride titanium powder with the oxygen adsorbent powder in a protective atmosphere, and then press-forming the powder obtained after mixing to obtain a raw material blank; and performing atmosphere protective sintering treatment on the raw material blank to obtain a titanium matrix composite. The method prepares a titanium matrix composite reinforced by in-situ self-generating multi-scale CaTiO, TiC, TiB particles. The microstructure and grains are effectively refined, and the strength and plasticity of the material are significantly improved.
R-T-B rare earth sintered magnet, alloy for R-T-B rare earth sintered magnet, and method of manufacturing the same
An R-T-B rare earth sintered magnet contains R which represents a rare earth element; T which represents a transition metal essentially containing Fe; a metal element M which represents Al and/or Ga; B; Cu; and inevitable impurities the R-T-B rare earth sintered magnet including 13.4 to 17 at % of R, 4.5 to 5.5 at % of B, and 0.1 to 2.0 at % of M, and T as the balance; in which the R-T-B rare earth sintered magnet is formed of a sintered body which includes a main phase composed of R.sub.2Fe.sub.14B and a grain boundary phase including a larger amount of R than the main phase; in which the magnetization direction of the main phase is a c-axis direction, in which crystal grains of the main phase have one of an elliptical shape and an oval shape extended in such a direction so as to cross the c-axis direction; and in which the grain boundary phase includes an R-rich phase in which the total atomic concentration of the rare earth elements is 70 at % or greater and a transition metal-rich phase in which the total atomic concentration of the rare earth elements is 25 to 35 at %.
R-T-B rare earth sintered magnet, alloy for R-T-B rare earth sintered magnet, and method of manufacturing the same
An R-T-B rare earth sintered magnet contains R which represents a rare earth element; T which represents a transition metal essentially containing Fe; a metal element M which represents Al and/or Ga; B; Cu; and inevitable impurities the R-T-B rare earth sintered magnet including 13.4 to 17 at % of R, 4.5 to 5.5 at % of B, and 0.1 to 2.0 at % of M, and T as the balance; in which the R-T-B rare earth sintered magnet is formed of a sintered body which includes a main phase composed of R.sub.2Fe.sub.14B and a grain boundary phase including a larger amount of R than the main phase; in which the magnetization direction of the main phase is a c-axis direction, in which crystal grains of the main phase have one of an elliptical shape and an oval shape extended in such a direction so as to cross the c-axis direction; and in which the grain boundary phase includes an R-rich phase in which the total atomic concentration of the rare earth elements is 70 at % or greater and a transition metal-rich phase in which the total atomic concentration of the rare earth elements is 25 to 35 at %.