Patent classifications
B22F9/08
HEAT-RESISTANT ALLOY, HEAT-RESISTANT ALLOY POWDER, HEAT-RESISTANT ALLOY STRUCTURAL COMPONENT, AND MANUFACTURING METHOD OF THE SAME
A heat-resistant alloy contains at least one element selected from a group consisting of Al, Ti, Ni, Cr, and Mo, O, and Y, and a ratio of a content of Y in terms of mass to a content of O in terms of mass is 0.5 or greater and 100 or less.
HEAT-RESISTANT ALLOY, HEAT-RESISTANT ALLOY POWDER, HEAT-RESISTANT ALLOY STRUCTURAL COMPONENT, AND MANUFACTURING METHOD OF THE SAME
A heat-resistant alloy contains at least one element selected from a group consisting of Al, Ti, Ni, Cr, and Mo, O, and Y, and a ratio of a content of Y in terms of mass to a content of O in terms of mass is 0.5 or greater and 100 or less.
Systems, methods, and products for creating gas atomized metal matrix composite-based feedstock for cold spray
Implementations provide gas atomized metal matrix composite (“GAMMC”)-based feedstock for cold spray additive manufacturing (“CSAM”) enabling complex structural repairs. The feedstock is prepared by arranging a metal matrix composite (MMC) material in a gas atomization system, wherein the MMC material includes metal particles and ceramic particles. The feedstock is further prepared by performing gas atomization of the MMC material using the gas atomization system to atomize the MMC material, and producing a feedstock powder comprised of metal particles that are embedded with the ceramic particles from the atomized MMC material. The GAMMC-based feedstock comprises metallic (for binding to the substrate of the damaged part) and ceramic (for reinforcement) particles bonded together such that the ceramic particles bond directly to and within the metallic particles. GAMMC-based feedstock strengthens the repaired part and prevents degradation of the mechanical properties of the repaired part below stock specifications.
Manufacturing apparatus for metal powder and manufacturing method thereof
A metal powder producing apparatus comprising a melted metal supplying part discharging a melted metal, a cylinder body provided below the melted metal supplying part, and a cooling liquid layer forming part forming a flow of a cooling liquid for cooling the melted metal discharged from the melted metal supplying part along an inner circumference face of the cylinder body, wherein the cooling liquid layer forming part has a primary pressure reservoir, and the primary pressure reservoir is provided on an outer circumference part of the cylinder body.
METHOD OF MANUFACTURING NON-SINTERED LIQUID METAL INK
The present invention relates to a method of manufacturing non-sintered liquid metal ink, and more particularly, to a method of manufacturing liquid metal ink manufactured without a sintering process. The method of manufacturing liquid metal ink according to an embodiment of the present invention includes: (a) inputting a solvent into liquid metal in a container at room temperature; (b) performing oxide film-removing treatment on the liquid metal of step (a); and (c) dispersing the liquid metal that has undergone step (b) in a form of nanoparticles through ultrasonic treatment.
METHOD OF MANUFACTURING NON-SINTERED LIQUID METAL INK
The present invention relates to a method of manufacturing non-sintered liquid metal ink, and more particularly, to a method of manufacturing liquid metal ink manufactured without a sintering process. The method of manufacturing liquid metal ink according to an embodiment of the present invention includes: (a) inputting a solvent into liquid metal in a container at room temperature; (b) performing oxide film-removing treatment on the liquid metal of step (a); and (c) dispersing the liquid metal that has undergone step (b) in a form of nanoparticles through ultrasonic treatment.
Cr—Fe—Ni-based alloy product
The purpose of the present invention is to provide an alloy product which has both of high corrosion resistance enough to withstand severe corrosive/high-temperature environments and mechanical properties equivalent to or better than those of stainless steel, and which can be produced at lower cost than a Ni-based alloy. The Cr—Fe—Ni-based alloy product of the present invention is a product produced using a Cr—Fe—Ni-based alloy containing Cr as a largest-content component, wherein the product has such a microstructure that a dual-phase structure having a ferrite phase and an austenite phase coexisting therein serves as a matrix phase and an L1.sub.2-type Ni-based intermetallic compound phase is dispersed and precipitated in the austenite phase.
Cr—Fe—Ni-based alloy product
The purpose of the present invention is to provide an alloy product which has both of high corrosion resistance enough to withstand severe corrosive/high-temperature environments and mechanical properties equivalent to or better than those of stainless steel, and which can be produced at lower cost than a Ni-based alloy. The Cr—Fe—Ni-based alloy product of the present invention is a product produced using a Cr—Fe—Ni-based alloy containing Cr as a largest-content component, wherein the product has such a microstructure that a dual-phase structure having a ferrite phase and an austenite phase coexisting therein serves as a matrix phase and an L1.sub.2-type Ni-based intermetallic compound phase is dispersed and precipitated in the austenite phase.
Binder jetting and supersolidus sintering of ferrous powder metal components
A densified, high-strength metallic component is manufactured by: binder jet additive manufacture (BJAM) printing a powder blend to form a printed part; and super solidus sintering the printed part to form the metallic component, which may then be heat treated. The powder blend comprises a blend of water atomized base iron powder and a high-carbon master ferroalloy powder. The high-carbon ferroalloy powder introduces high concentrations of carbon into a powder blend that is readily BJAM printable.
Alloy Member Production Method and Alloy Member
Provided are: a method for producing an alloy member that is fabricated by additive manufacturing and has increased mechanical strength and ductility as well as higher corrosion resistance; and the alloy member produced from this method. The alloy member production method comprises: an additive manufacturing step for forming products by additive manufacturing using an alloy powder including each of Co, Cr, Fe, Ni, and Ti in the range of 5-35 atom % and Mo in the range of greater than 0 atom % and 8 atom % or less, the balance comprising unavoidable impurities; a heat treatment step for raising a temperature of the products through heating, and holding the products in the temperature range of 1080-1180° C.; and a forced cooling step for cooling the products after the heat treatment in the temperature range from the holding temperature to 800° C. at a cooling rate of 110-2400° C./min.