A jetted binder printing system includes a carrier substrate configured to travel along a longitudinal direction thereof, an adjustable binder printer configured to deliver an adjustable binder to the carrier substrate, a dispensing module located downstream from the adjustable binder printer on the longitudinal direction of the carrier substrate, the dispensing module including at least one powder container, the dispensing module being configured to dispense powder onto the carrier substrate, and a primary binder printer located downstream from the compaction module along the longitudinal direction of the carrier substrate. The primary binder printer includes a print head configured to print a primary binder on the dispensed powder according to a desired pattern. The primary binder is printed on a surface of the powder that is opposite a surface on which the adjustable binder is printed. The primary binder is printed to match the pattern of the adjustable binder.

An example multi-dimensional component building system includes a first chamber having at least one base disposed therein, a second chamber adjacent to and in fluid communication with the first chamber through a first door, and a third chamber adjacent to and in fluid communication with the second chamber through a second door. The second chamber is fluidly sealed from the first chamber if the first door is in a closed position. The second chamber is configured to receive the at least one base via a first transfer mechanism if the fluid parameters of the first chamber are approximately equal to the fluid parameters of the second chamber. The second chamber includes a directed heat source and a build-up material configured to form a component on the at least one base by melting or sintering. The third chamber is fluidly sealed from the second chamber if the first door is in a closed position. The third chamber is configured to receive the at least one base, having a formed component disposed thereon, via a second transfer mechanism if the second door is in an open position. The fluid parameters of the second chamber are not substantially affected by fluid communication with the first chamber or the third chamber.

The invention relates to a device (1) for producing three-dimensional workpieces (15), comprising a carrier (7) for receiving raw material powder (9), a build chamber wall (11, 11a, 11b) which extend substantially vertically and which is adapted to laterally delimit and support the raw material powder (9) applied to the carrier (7); an irradiation unit (17) for selectively irradiating the raw material powder (9) applied to the carrier (7) with electromagnetic radiation or particle radiation in order to produce on the carrier (7) a workpiece (15) manufactured from the raw material powder (9) by an additive layer building method, wherein the irradiation unit (17) comprises at least one optical element; and a vertical movement device (31) which is adapted to move the irradiation unit (17) vertically relative to the carrier (7). The build chamber wall (11, 11a, 11b) and the carrier (7) are adapted to be connected to one another in a stationary manner during the vertical movement of the irradiation unit (17) so that the vertical movement takes place relative to the carrier (7) and relative to the build chamber wall (11, 11a, 11b).

A device is provided for conveying additive manufacturing container/tray assemblies or additive manufacturing trays, the conveying device including at least two chambers for conveying an additive manufacturing container/tray assembly, each conveying chamber including at least one opening allowing the entry/exit of an additive manufacturing container/tray assembly, and each opening being provided with a door for closing the conveying chamber in a sealed manner.

An additive manufacturing system may include a controller operably coupled to a vision system and an additive manufacturing machine. The controller may be configured to determine a workpiece-interface of each of a plurality of workpieces from one or more digital representations of one or more fields of view having been captured by a vision system and determining one or more coordinates of the workpiece-interface of respective ones of the plurality of workpieces, and to transmit one or more print commands to an additive manufacturing machine so as to additively print a plurality of extension segments on the workpiece-interface of respective ones of the plurality of workpieces, with the one or more print commands having been generated based at least in part on the one or more digital representations of the one or more fields of view.

Apparatus for producing an object by means of additive manufacturing, including a process chamber for receiving on a build surface of a build plate a bath of powdered material which can be solidified, a support for positioning the build plate in relation to a surface level of the bath of material, a solidifying device for solidifying a selective part of the material; and a build plate preparation means for preparation of the build surface of the build plate such that the object can be build on the build surface of the build plate. Method of producing an object by means of additive manufacturing on a build surface of a build plate using such an apparatus.

A cartridge for a manufacturing system includes a sealable chamber having a bed and a laser transparent window. A powder hopper can be positioned within the sealable chamber. A powder spreader is positioned within the sealable chamber for distributing powder from the powder hopper onto the bed.

Modular additive manufacturing systems, related methods for simultaneously building three-dimensional parts in successively bonded layers, and related computer readable storage medium. A plurality of build assemblies is laid out along at least one direction of a manufacturing path defining a loop, and at least one build assembly is functioning to build a three-dimensional part from build material according to build instructions. A guidable module is guided via a guiding assembly along the manufacturing path to repeatedly perform at least one step necessary to build the three-dimensional part on each functioning build assembly.

A deployable manufacturing center (DMC) system includes a foundry module containing a metallurgical system configured to convert a raw material into an alloy powder, and an additive manufacturing (AM) module containing an additive manufacturing system configured to form the alloy powder into metal parts. The deployable manufacturing center (DMC) system can also include a machining module containing a machining system configured to machine the metal parts into machined metal parts, and a quality conformance (QC) module containing an inspection and evaluation system configured to inspect and evaluate the metal parts. A process for manufacturing metal parts includes the steps of providing the deployable manufacturing center (DMC) system; deploying the (DMC) system to a desired location; forming an alloy powder from a raw material using the deployable foundry module; and then forming the metal parts from the alloy powder using the additive manufacturing (AM) module.

A system for building a three dimensional green compact comprising a printing station configured to print a mask pattern on a building surface, wherein the mask pattern is formed of solidifiable material; a powder delivery station configured to apply a layer of powder material on the mask pattern; a die compaction station for compacting the layer formed by the powder material and the mask pattern; and a stage configured to repeatedly advance a building tray to each of the printing station, the powder delivery station and the die compaction station to build a plurality of layers that together form the three dimensional green compact.