A cutting insert may include a base member including a plurality of tungsten carbide particles. In cases where a particle diameter distribution of the tungsten carbide particles is measured at intervals of 0.025 μm, the particle diameter distribution may include, as a maximum peak and a second peak, a first peak value that appears in a particle diameter range of 0.5-0.9 μm, and a second peak value that appears in a particle diameter range of 1.1-1.5 μm. A value of a particle diameter distribution frequency is larger than zero at a valley part where a value of the particle diameter distribution frequency reaches a minimum between the first peak value and the second peak value.

A cutting insert may include a first surface, a second surface, a third surface, and a land surface. The first surface may include a first corner, a first side, and a second side. The land surface may be inclined relative to the first surface and the third surface. The land surface may include a first land surface connecting to the first corner. An imaginary flat surface orthogonal to a central axis connecting a center of the first surface and a center of the second surface may be a reference plane, a first inclination angle of a part of the first land surface which connects to a midportion of the first corner may be larger than a second inclination angle of a part of the first land surface which connects to an end portion at a side of the first side of the first corner.

Cutting tool systems including a cutting tool and cutting inserts are disclosed. The cutting inserts have indexable cutting edges and seating face features which enable uniform facets along a portion of each cutting edge of the indexable insert. The first and second seating face surfaces of the cutting insert each comprise control cavities that adjoin the cutting edge facet surfaces. Each control cavity allows its corresponding cutting edge to have a facet width that is defined by the cavity to provide uniform surfaces. The control cavities reduce and limit the amount of the first and second seating face surfaces that need to be ground. Methods of making such cutting inserts are disclosed.

A parting-off insert for relatively high feed includes a rake surface including a reinforced front sub-edge extending between two convex corner sub-edges. A cutting width W.sub.C is defined between distal points of the first and second convex corner sub-edges. The cutting width W.sub.C fulfills the condition: W.sub.C≤6 mm. The front sub-edge including a minimum front sub-edge thickness T.sub.F fulfilling the condition: T.sub.F>0.20 mm.

A cutting insert may include a first surface and a second surface. The first surface may include a first side, a first corner, a second corner, and a breaker part. The breaker part may include a first segment, a second segment, and a third segment. The first segment may be an inclined surface inclined so as to approach the second surface as going away from the first side. The third segment may be an inclined surface inclined so as to separate from the second surface as going away from the second segment. In a front view of the first surface, a maximum value at a side of the second corner may be greater than a maximum value at a side of the first corner in a distance from the first side to a top portion of the third segment on an orthogonal line with respect to the first side.

A cutting insert may include a first surface, a second surface, a third surface, and a land surface. The first surface may include a first corner and a first side. The land surface may be located between the first surface and the third surface. The land surface may include a first land surface connecting to the first corner, and a second land surface connecting to the first side. A width of the first land surface in a front view as viewed from a side of the first surface may be a first width, the first width at an end portion on a side of the second land surface may be larger than the width at a part connecting to a midportion of the first corner.

The present invention relates to a tool bit replaceable rotary cutting tool and a rotary cutting method and a tool bit mounting method thereof and belongs to the field of hole machining in the machining industry. At present, a twist drill for drilling is of an integrated structure, and when service life of a tool bit is exhausted, the whole drill is required to be replaced, so that cost is relatively high. For a tool bit replaceable drilling tool, in a drilling process, radial and axial acting forces on a tool bit are relatively strong and thus may cause the conditions of imprecise drilling caused by radial displacement of the tool bit at a joint and the like, a replaceable structure of the tool bit makes the joint of the tool bit of the drilling tool relatively weak and a design of a chip groove makes a substrate of the drilling tool weaker. According to the tool bit replaceable rotary cutting tool of the present invention, a tool bit is detachably connected with a tool bar, and V-shaped positioning surfaces are adopted for a joint of the tool bit and the tool bar, so that a good tool bit positioning and fixation effect is achieved, and the tool bit is unlikely to deviate; a design with different helical angles is adopted for a chip groove, so that strength of the tool bar is strengthened; due to design of cooling guide grooves, a cooling effect is improved; and the tool bit is easy to mount and dismount.

In an indexable rotary cutting tool of the present invention, a cutting edge portion of an insert includes a peripheral cutting edge, a bottom cutting edge, a cutting edge of a corner R, and a chamfered surface, a radial rake angle () of the cutting edge of the corner R has a negative value in an entire edge length region of the cutting edge of the corner R, and the radial rake angle () becomes a minimum value at an intermediate portion located between a pair of boundary points (P, Q) in the cutting edge of the corner R.

A cutting insert in a non-limiting embodiment may include a first surface, a second surface, a third surface and a land surface. The first surface may include a first corner and a first side extended from the first corner. The land surface may be located between the first surface and the third surface and inclined relative to the first surface and the third surface. The land surface may include a first land surface located along the first corner, a second land surface located along the first side, and a third land surface having a concave shape which is adjacent to the second land surface and located further away from the first land surface than the second land surface.

A cutting insert may include a first surface, a second surface, a third surface, and a land surface. The first surface may include a first corner, a first side, and a second side. The land surface may be inclined relative to the first surface and the third surface. The land surface may include a first land surface connecting to the first corner. An imaginary flat surface orthogonal to a central axis connecting a center of the first surface and a center of the second surface may be a reference plane, a first inclination angle of a part of the first land surface which connects to a midportion of the first corner may be larger than a second inclination angle of a part of the first land surface which connects to an end portion at a side of the first side of the first corner.