B23B27/20

Diamond polycrystal and tool including same

In a diamond polycrystal, a value of a ratio (d′/d) of d′ to d is less than or equal to 0.98 in a Vickers hardness test performed under a condition defined in JIS Z 2244:2009, where the d represents a length of a diagonal line of a first Vickers indentation formed in a surface of the diamond polycrystal when a Vickers indenter with a test load of 4.9 N is pressed onto the surface of the diamond polycrystal, and the d′ represents a length of a diagonal line of a second Vickers indentation remaining in the surface of the diamond polycrystal after releasing the test load.

METHOD FOR MANUFACTURING A CUTTING TOOL, AND THE CUTTING TOOL
20220266400 · 2022-08-25 ·

A method for manufacturing a cutting tool having a rake face, a flank face, and an edge having a ridge line interconnecting the rake face and the flank face, wherein on the flank face there is a cutting edge region from the ridge line of the edge to a point A away therefrom on the side of the flank face by a distance X, the method comprising producing and processing the flank face with a laser, the producing and processing being producing and processing the cutting edge region along the ridge line of the edge with a first laser beam having a depth of focus equal to or deeper than a width of the cutting edge region when the distance X is the width of the cutting edge region, the distance X being 0.2 mm or more and 5 mm or less.

METHOD FOR MANUFACTURING A CUTTING TOOL, AND THE CUTTING TOOL
20220266400 · 2022-08-25 ·

A method for manufacturing a cutting tool having a rake face, a flank face, and an edge having a ridge line interconnecting the rake face and the flank face, wherein on the flank face there is a cutting edge region from the ridge line of the edge to a point A away therefrom on the side of the flank face by a distance X, the method comprising producing and processing the flank face with a laser, the producing and processing being producing and processing the cutting edge region along the ridge line of the edge with a first laser beam having a depth of focus equal to or deeper than a width of the cutting edge region when the distance X is the width of the cutting edge region, the distance X being 0.2 mm or more and 5 mm or less.

SURFACE-COATED CUTTING TOOL HAVING EXCELLENT CHIPPING RESISTANCE AND WEAR RESISTANCE

In a surface-coated cutting tool, an A layer made of an (Al.sub.1-xTi.sub.x)N layer (0.35≦x≦0.6 by an atom ratio) and a B layer made of a (Al.sub.1-y-zTi.sub.ySi.sub.z)N layer (0.35≦y≦0.6 and 0.01≦z≦0.1 by an atom ratio) are layered on a surface of a tool body in which at least a cutting edge is made of a cBN sintered body. A layer thickness ratio of the A layer and the B layer (t.sub.B/t.sub.A) is 2 to 5, an X-ray diffraction intensity ratio I(200)/I(111) as the entire hard coating layer is more than 3 and 12 or less, a full width at half maximum of a peak of I(200) is 0.3 to 1.0, the I.sub.A(200)/I.sub.A(111) of the A layer is 2 to 10, and a full width at half maximum of the peak of the I.sub.A(200) is 0.3 to 1.0.

SURFACE-COATED CUTTING TOOL HAVING EXCELLENT CHIPPING RESISTANCE AND WEAR RESISTANCE

In a surface-coated cutting tool, an A layer made of an (Al.sub.1-xTi.sub.x)N layer (0.35≦x≦0.6 by an atom ratio) and a B layer made of a (Al.sub.1-y-zTi.sub.ySi.sub.z)N layer (0.35≦y≦0.6 and 0.01≦z≦0.1 by an atom ratio) are layered on a surface of a tool body in which at least a cutting edge is made of a cBN sintered body. A layer thickness ratio of the A layer and the B layer (t.sub.B/t.sub.A) is 2 to 5, an X-ray diffraction intensity ratio I(200)/I(111) as the entire hard coating layer is more than 3 and 12 or less, a full width at half maximum of a peak of I(200) is 0.3 to 1.0, the I.sub.A(200)/I.sub.A(111) of the A layer is 2 to 10, and a full width at half maximum of the peak of the I.sub.A(200) is 0.3 to 1.0.

COMPOSITE DIAMOND BODY AND COMPOSITE DIAMOND TOOL
20170320144 · 2017-11-09 ·

A composite diamond body includes a diamond base material and a stable layer disposed on the diamond base material. The stable layer may have a thickness of 0.001 μm or more and less than 10 μm, and may include a plurality of layers. A composite diamond tool includes the composite diamond body. There are thus provided highly wear-resistant composite diamond body and composite diamond tool that are even applicable to mirror-finish planarization of a workpiece which reacts with diamond to cause the diamond to wear.

COMPOSITE DIAMOND BODY AND COMPOSITE DIAMOND TOOL
20170320144 · 2017-11-09 ·

A composite diamond body includes a diamond base material and a stable layer disposed on the diamond base material. The stable layer may have a thickness of 0.001 μm or more and less than 10 μm, and may include a plurality of layers. A composite diamond tool includes the composite diamond body. There are thus provided highly wear-resistant composite diamond body and composite diamond tool that are even applicable to mirror-finish planarization of a workpiece which reacts with diamond to cause the diamond to wear.

Polycrystalline diamond sintered material tool excellent in interfacial bonding strength and method of producing same

A polycrystalline diamond sintered material tool includes: a cemented carbide substrate, which is mainly composed of WC and includes Co; and a diamond layer containing a metal catalyst made of Co provided on the cemented carbide substrate. The average layer thickness of a Co rich layer formed in an interface between the cemented carbide substrate and the diamond layer is 30 μm or less. C.sub.MAX/C.sub.DIA is 2 or less when C.sub.DIA is an average content of Co included in the diamond layer and C.sub.MAX is a peak value of a Co content in the Co rich layer. D/D.sub.O is less than 2 when D is an average grain size of WC particles in a region from the interface between the cemented carbide substrate and the diamond layer to 50 μm toward an inside of the cemented carbide substrate; and D.sub.O is an average grain size of WC particles.

Polycrystalline diamond sintered material tool excellent in interfacial bonding strength and method of producing same

A polycrystalline diamond sintered material tool includes: a cemented carbide substrate, which is mainly composed of WC and includes Co; and a diamond layer containing a metal catalyst made of Co provided on the cemented carbide substrate. The average layer thickness of a Co rich layer formed in an interface between the cemented carbide substrate and the diamond layer is 30 μm or less. C.sub.MAX/C.sub.DIA is 2 or less when C.sub.DIA is an average content of Co included in the diamond layer and C.sub.MAX is a peak value of a Co content in the Co rich layer. D/D.sub.O is less than 2 when D is an average grain size of WC particles in a region from the interface between the cemented carbide substrate and the diamond layer to 50 μm toward an inside of the cemented carbide substrate; and D.sub.O is an average grain size of WC particles.

Sintered material and method of producing same

A sintered material includes a first phase and a second phase, wherein the first phase is composed of cubic boron nitride particles, and the following relational expressions are satisfied when more than or equal to two cubic boron nitride particles adjacent to and in direct contact with each other among the cubic boron nitride particles are defined as a contact body, Di represents a length of an entire perimeter of the contact body, n represents the number of contact locations at which the cubic boron nitride particles are in direct contact with each other, d.sub.k represents a length of each of the contact locations, and Σd.sub.k (where k=1 to n) represents a total length of the contact locations: Dii=Di+(2×Σd.sub.k (where k=1 to n)); and [(Dii−Di)/Dii]×100≤50.