A drill chuck assembly. The drill chuck assembly includes a rapid change mechanism configured to retain a drill bit shank inserted therein. The drill chuck assembly includes a body having a bore with a trilobe cross-section that is configured to receive a triangular and hexagonally shaped drill bit shank, interchangeably. The bore includes a slot positioned in each lobe that slidably contains a detent ball therein. A collar is affixed annularly around the body and defines a channel extending around the body. A sleeve is slidably mounted around the body. The sleeve includes a tapered end that is slidably disposed within the channel and has circular apertures that are in communication with the slots of the bore for reception of the detent balls. The sleeve is spring biased towards the collar, which forces the detent balls against an angular wall within the channel. The angular wall in turn forces the detent balls laterally towards a center of the bore, thereby exerting a force on a drill bit shank inserted into the bore and preventing the withdrawal of the shank from the bore. When the bias force of the sleeve is counteracted by sliding the sleeve about its longitudinal axis, the detent balls move outwardly along the angular wall, thereby relieving the force exerted onto the shank by the wall and allowing the shank to be withdrawn.

A system for securing different first and second drill tools to a drill head including a socket is provided. The system includes a chuck adapted for positioning at least partially within the socket of the drill head, the chuck including a first opening for receiving the first drill tool. An adapter is configured for forming a selective locking engagement within the first opening of the chuck, the adapter including a second opening for receiving the second drill tool. The selective locking engagement may comprise a twist lock engagement, and the adapter may be arranged for receiving a roof bolt. Related methods are also disclosed.

An accessory tool includes an adapter end, and a shank coupled to the adapter end and including a first length. The shank includes a tool engagement portion, and a first reduced portion disposed between the tool engagement portion and the adapter end. The first reduced portion has a second length. The shank additionally includes a second reduced portion formed in the tool engagement portion between the first reduced portion and an end of the shank. The second length is 2.5% to 15% of a total length of the accessory tool.

A mandrel assembly includes a mandrel, adapter, and bit coupler. The mandrel includes a shank part axially disposed in the mandrel, an adapter receiver, and a coupler receiver. An internal hole runs axially through the adapter. The coupler includes first and second axial sections, and an axial bit connection hole with a polygonal section proximate to an inner side, and a cylindrical section proximate to an opening. An outer wall of the adapter fits with an inner wall of the adapter receiver. An outer wall of the first section fits with an inner wall of the coupler receiver. An outer wall of the second coupler fits with the internal hole of the adapter. The mandrel transmits torque, via the adapter receiver and coupler receiver, to the adapter and then to a hole saw coupled to the adapter, and to the coupler and then to a bit coupled to the coupler.

The invention provides a clamping system (1) for a rotary tool (70), for example a milling cutter or drill. The clamping system (1) includes a base element (10), a collet (30) and a clamping nut (50), said clamping nut (50) friction-locking the rotary tool (70) within the base element (10) with the collet (30). In order to avoid a relative rotation of the base element (10) and the collet (30), the clamping system (1) has a form locking anti-twist protection which blocks a rotation of the collet (30) relative to the base element (10).

An accessory tool includes an effector end including a body having first end and a second end opposite the first end, and a base shoulder adjacent the second end. The accessory tool further includes a shank coupled to the effector end. The shank includes a tool engagement portion configured to be received within a tool and having a hexagonal cross section defining a maximum outer width, a first reduced diameter portion disposed adjacent the effector end and defining a minimum outer dimension that is less than the maximum outer width, a fillet extending contiguous from the first reduced diameter portion and flaring outward to the base shoulder, and a second reduced diameter portion disposed adjacent the tool engagement portion and configured to receive a ball detent. The fillet defines a first radius of curvature, and the second reduced diameter portion defines a second radius of curvature.

An accessory tool includes an effector end and a shank coupled to the effector end. The shank includes a tool engagement portion that is configured to be received within a tool and a reduced diameter portion disposed between the tool engagement portion and the effector end. The shank defines a first length, and the reduced diameter portion defines a second length that is 10% to 45% of the first length.

A drill chuck assembly. The drill chuck assembly includes a rapid change mechanism configured to retain a drill bit shank inserted therein. The drill chuck assembly includes a body having a bore with a trilobe cross-section that is configured to receive a triangular and hexagonally shaped drill bit shank, interchangeably. The bore includes a slot positioned in each lobe that slidably contains a detent ball therein. A collar is affixed annularly around the body and defines a channel extending around the body. A sleeve is slidably mounted around the body. The sleeve includes a tapered end that is slidably disposed within the channel and has circular apertures that are in communication with the slots of the bore for reception of the detent balls. The sleeve is spring biased towards the collar, which forces the detent balls against an angular wall within the channel. The angular wall in turn forces the detent balls laterally towards a center of the bore, thereby exerting a force on a drill bit shank inserted into the bore and preventing the withdrawal of the shank from the bore. When the bias force of the sleeve is counteracted by sliding the sleeve about its longitudinal axis, the detent balls move outwardly along the angular wall, thereby relieving the force exerted onto the shank by the wall and allowing the shank to be withdrawn.

A drill chuck assembly. The drill chuck assembly includes a rapid change mechanism configured to retain a drill bit shank inserted therein. The drill chuck assembly includes a body having a bore with a trilobe cross-section that is configured to receive a triangular and hexagonally shaped drill bit shank, interchangeably. The bore includes a slot positioned in each lobe that slidably contains a detent ball therein. A collar is affixed annularly around the body and defines a channel extending around the body. A sleeve is slidably mounted around the body. The sleeve includes a tapered end that is slidably disposed within the channel and has circular apertures that are in communication with the slots of the bore for reception of the detent balls. The sleeve is spring biased towards the collar, which forces the detent balls against an angular wall within the channel. The angular wall in turn forces the detent balls laterally towards a center of the bore, thereby exerting a force on a drill bit shank inserted into the bore and preventing the withdrawal of the shank from the bore. When the bias force of the sleeve is counteracted by sliding the sleeve about its longitudinal axis, the detent balls move outwardly along the angular wall, thereby relieving the force exerted onto the shank by the wall and allowing the shank to be withdrawn.

A tool arrangement and chuck apparatus for quick change of a range of tools; particularly, a quick change chuck adapted to engage various diameter drill bits, tools and tool holders. The tools are rotatable in a chuck or adaptor and have at one end a centering shaft portion having a constant diameter for multiple tool end diameters and shapes, a drive shoulder portion and a lock portion. The chucks have a tool centering arrangement for accommodating the constant diameter centering shaft. The chucks are also described as having tool bit release mechanism operable to disengage the tool from a retention mechanism when a force is applied inwards of the body of the chuck by the user to allow the tool bit to be removed longitudinally from the chuck but also arrange to allow the tool bit to be inserted longitudinally into the chuck without requiring any other user operation.