A drill bit includes a shank extending along a bit axis and a body with a proximal end adjacent the shank and a distal end opposite the proximal end. The body defines a plurality of axially stacked, progressively sized steps including a first step at the distal end and a terminal step at the proximal end. The drill bit also includes a flute in the body. The flute defines an elongated groove that extends from the distal end to the proximal end. The drill bit further includes a plurality of cutting edges formed in the body. Each cutting edge is disposed along one of the plurality of steps and defines a helix angle and a rake angle. The helix angle of the cutting edge at the terminal step is greater than the helix angle of the cutting edge at the first step. A ratio of the helix angle to the rake angle of the cutting edge at the first step is in a range from 0.5 to 2.4, and a ratio of the helix angle to the rake angle of the cutting edge at the terminal step is in a range of 0.9 to 1.7.

A step drill bit includes a shank and a body having a proximal end adjacent the shank and a distal end opposite the proximal end. The body defines a plurality of axially stacked, progressively sized steps including a first step at the distal end, a terminal step at the proximal end, and a plurality of intermediate steps having incrementally increasing diameters disposed between the first and terminal steps. The step drill bit also includes a plurality of cutting edges each disposed along one of the plurality of steps. Each edge defines a helix angle and a radial rake angle. The radial rake angle and the helix angle of the cutting edge at the terminal step is greater than the radial rake angle and the helix angle of the cutting edge at the first step.

When forming a first preliminary flute on a PCD layer of a columnar body, electrical discharge machining is performed by setting the electrode orientation so that the first twist angle is α. Next, when forming a second preliminary flute on a substrate of the columnar body and a round bar, the grinding process is performed by setting the grinding orientation and direction for a diamond whetstone so that a second twist angle is larger than the first twist angle.

A drill bit for drilling into masonry or rock includes a drilling head at its forward end, a clamping shank at its rearward end, and a helical conveying portion extending between the drilling head and the shank. The helical conveying portion includes at least two helically extending flutes separated by at least two helically extending webs. The helical conveying portion has a changeover portion, a pre-changeover portion between the drilling head and the changeover portion, and a post-changeover portion between the changeover portion and the shank. In the pre-changeover portion, the flutes have a pre-changeover pitch, the first web has a first pre-changeover web width α, and the second web has a second pre-changeover web width α′. In the post-changeover portion, the flutes have a post-changeover pitch, the first web has a first post-changeover web width β, and the second web has a second post-changeover web width β′. The post-changeover pitch is greater than the pre-changeover pitch, the first post-changeover web width β is less than the first pre-changeover web width α, and the second post-changeover web width β′ is greater than the second pre-changeover web width α′.

A spiral step twist drill bit, including a shank and a cutting portion. The cutting portion is provided with a spiral flute and a body clearance. A tip of the cutting portion is provided with a chisel edge and a cutting edge. A flank face is connected to the cutting edge, and is provided with a spiral cutting groove. A spiral direction of the spiral cutting groove is the same as that of the spiral flute. A slope of the spiral cutting groove is the same as that of the flank face. The spiral cutting groove is configured to divide the cutting edge into multiple segments to form multiple first edges and second edges.

A drill bit includes a drill bit head, a multi-strand helix made up of three or more helix ribs, and a shank end along a drill bit axis. The multi-strand helix is made up of a conveyance area, a helix gradient, and a pitch. The helix ribs extend parallel to the drill bit axis in a first area adjacent to the drill bit head and a second area adjacent to the shank end.

The rotatable cutting tool includes a cutting portion extending from the front end and a mounting portion extending from the rear end. The cutting portion includes a front end face surface and a peripheral surface extending from the front end face surface towards the mounting portion. The peripheral surface includes first helical flutes extending from the front end to a first helical flute rear end and second helical flutes extending from a second helical flute front end to a second helical flute rear end. The first helical flutes are helically aligned about the longitudinal axis and form a first helix angle. The second helical flutes are helically aligned about the longitudinal axis and form a second helix angle. The first helix angle decreases in absolute value away from the front end and/or that the second helix angle increases in absolute value away from the front end.

A drill bit includes a body having a first end, a second end opposite the first end, and an axis of rotation extending centrally though the body from the first end to the second end. The body defining an outer diameter. The drill bit also includes a shank adjacent the second end of the body configured to couple to a tool and a cutting head adjacent the first end. The cutting head includes a plurality of axially stacked, progressively sized steps including a first step and a terminal step positioned between the first step and the first end of the body. The steps increase in diameter from the first step to the terminal step. The terminal step having a diameter that is less than or equal to the outer diameter.

Provided is a drill that can drill with good accuracy without over-processing during deburring. The drill includes: a drill main body that is rotated around a central axis; a main cutting edge provided at a leading end of the drill main body; and a deburring cutting edge that is provided on a base end side of the drill main body, adjacent to the main cutting edge, and performs deburring. The deburring cutting edge is similar in diameter to the main cutting edge and has an angle (β) smaller than an angle (α) formed by the main cutting edge relative to the central axis.

A method for producing a drill includes cold forming of a rod-shaped blank to form a semifinished product having three or more rectilinear longitudinal ribs extending along a longitudinal axis of the semifinished product, introducing the longitudinal ribs into a first die and a second die in a working direction, where the first die bears against the longitudinal ribs in a direction of rotation about the longitudinal axis and the second die bears against the longitudinal ribs counter to the direction of rotation, pivoting the first die in the direction of rotation in relation to the second die in order to twist the longitudinal ribs between the first and second dies, pulling the longitudinal ribs 31 through the pivoted first die and the second die counter to the working direction in order to twist the longitudinal ribs and apply a drill head to the rear end in the working direction.