A device for machining a part by electrical discharge machining using an electrode wire. The device includes equipment for holding the electrode wire taut and driving the wire to translate longitudinally, in proximity to the part to be machined, in a sparking zone. The device further includes equipment for making a stream of dielectric liquid flow through the sparking zone between the electrode wire and the part to be machined. An electrical power source generates electrical pulses that cause sparks in the sparking zone between the electrode wire and the part to be machined. The quantity of gas bubbles present in the sparking zone is measured, and a signal is produced, representative of the quantity of bubbles, the signal being delivered to a controller. The controller modifies machining parameters so as to maintain the value of the signal within a suitable range.

An electrical discharge machining (EDM) assembly includes a mounting device that is configured to support an EDM electrode relative to a work piece. The electrode includes an axial opening that extends between opposed ends of the electrode, a first portion that includes one end and a second portion that includes the opposed end. The flexibility of the first portion is greater than that of the second portion. For example, the first portion may be a helical spring and the second portion may be a rigid tube. The mounting device includes a back plate, an upright portion that protrudes from the back plate and a curved sleeve disposed in a through hole that extends through the back plate and the upright portion. The electrode is movably disposed in the sleeve.

An electrical discharge machining (EDM) assembly includes a mounting device that is configured to support an EDM electrode relative to a work piece. The electrode includes an axial opening that extends between opposed ends of the electrode, a first portion that includes one end and a second portion that includes the opposed end. The flexibility of the first portion is greater than that of the second portion. For example, the first portion may be a helical spring and the second portion may be a rigid tube. The mounting device includes a back plate, an upright portion that protrudes from the back plate and a curved sleeve disposed in a through hole that extends through the back plate and the upright portion. The electrode is movably disposed in the sleeve.

The disclosure provides a machining program generating device of a wire discharge machine, a machining program generating method, a wire discharge machining system and a machined object manufacturing method. The machining method of the wire discharge machine of the disclosure includes: a processing of forming and machining a claw part on at least one of a machining path of a machining groove and a machining path of a dividing line for dividing a core that forms an inner part of a workpiece separated by the machining groove; and a processing of separating the core from the workpiece by dividing at the dividing line.

A wire electrical discharge machine to cut a workpiece by generating an electrical discharge in a dielectric working fluid between wire electrodes arranged in parallel and the workpiece includes: a work tank that stores the dielectric working fluid; a Z-axis stage that is disposed in a lower portion of the work tank and moves the workpiece in a Z-axis direction that is a vertical direction; a pillar that extends upward from the Z-axis stage and has an upper end portion located above the highest level of a fluid level of the dielectric working fluid in the work tank; an adjuster that is installed downward from a portion of the pillar located above the highest level of the fluid level, is disposed above the highest level of the fluid level, and adjusts the position or posture of the workpiece in a direction other than the vertical direction.

An apparatus includes one wire electrode wound multiple times around a plurality of guide rollers to form a parallel wire part in which a plurality of wire cutting parts are arranged in parallel, a discharge waveform control device that controls an interpolar voltage waveform based on a discharge waveform command, and a wire running control device that controls running of the wire electrode based on a wire electrode running command. Further, there is a cutting stage drive device that controls a relative position between the parallel wire part and the workpiece based on a stage command, a machining state acquisition section that acquires a cutting part electrical characteristic or electrode state information as machining state information, and a machining control device that determines the wire electrode running command, the discharge waveform command, and the stage command based on the machining state information.

A wire electrode feeding apparatus or the like is provided, suitable for feeding a wire electrode along its original path without deviating from its original path. A conversion unit 9 feeds the wire electrode from a feeding inlet 21 to a feeding outlet 25 using a machining liquid. A roller 23 changes the feeding direction of the wire electrode. A discharging unit 27 discharges the machining liquid toward the feeding outlet 25 in a direction tangential to the contact face of the roller 23, to generate a flow of the machining liquid. On the other hand, a diverted flow path for the machining liquid is defined along the contact face of the roller 23 from the feeding outlet 25 side to the feeding inlet 21 side. An intake unit 29 takes in air according to the pressure of the machining liquid to supply the air to the diverted flow path.

A wire electrode feeding apparatus or the like is provided, suitable for feeding a wire electrode along its original path without deviating from its original path. A conversion unit 9 feeds the wire electrode from a feeding inlet 21 to a feeding outlet 25 using a machining liquid. A roller 23 changes the feeding direction of the wire electrode. A discharging unit 27 discharges the machining liquid toward the feeding outlet 25 in a direction tangential to the contact face of the roller 23, to generate a flow of the machining liquid. On the other hand, a diverted flow path for the machining liquid is defined along the contact face of the roller 23 from the feeding outlet 25 side to the feeding inlet 21 side. An intake unit 29 takes in air according to the pressure of the machining liquid to supply the air to the diverted flow path.

A wire electric discharge machining apparatus includes: a processing tank, a lower-side wire guide assembly, a lower arm, a direction changing pulley, a winding roller, and a conveying device. The conveying device comprises a high-pressure jet flow generator and a suction pipe. The high-pressure jet flow generator is provided between the direction changing pulley and the winding roller on a side of a front end of a lower arm, and spouts a high-pressure jet flow toward a direction of the winding roller so that a wire electrode is guided only by a restraining force of the high-pressure jet flow and sent flying to the direction of the winding roller with the high-pressure jet flow. The suction pipe is provided on an exit side of the winding roller, and sucks and captures a tip of the wire electrode sent by the high-pressure jet flow.

A wire electric discharge machining apparatus includes: a processing tank, a lower-side wire guide assembly, a lower arm, a direction changing pulley, a winding roller, and a conveying device. The conveying device comprises a high-pressure jet flow generator and a suction pipe. The high-pressure jet flow generator is provided between the direction changing pulley and the winding roller on a side of a front end of a lower arm, and spouts a high-pressure jet flow toward a direction of the winding roller so that a wire electrode is guided only by a restraining force of the high-pressure jet flow and sent flying to the direction of the winding roller with the high-pressure jet flow. The suction pipe is provided on an exit side of the winding roller, and sucks and captures a tip of the wire electrode sent by the high-pressure jet flow.