Patent classifications
B23K9/092
Method for welding zinc plated steel plate
A method for welding a galvanized steel sheet includes utilizing a pulse welding of repeatedly applying a pulse peak current and a base current, setting a welding speed to 100 cm/min or less, and using a shielding gas in which 1 vol % or more and 10 vol % or less of at least either one of CO.sub.2 and O.sub.2 is added to Ar. The pulse peak current has a pulse peak time being in a range of 7% or more and less than 50% of one period depending on a sheet thickness of the galvanized steel sheet.
Short circuit welding method
A short circuit welding method with successive welding cycles with a respective arc phase and short circuit phase includes controlling at least the welding parameters welding current and feed speed of a melting electrode and feeding the electrode toward of a workpiece at a predetermined forward final speed at least during part of the arc phase and away from the workpiece at a predetermined rearward final speed at least during part of the short circuit phase. A device carries out this method. A change in the feed speed and a rearward final speed are predetermined and a welding current is controlled to complete the short circuit phase after reaching the rearward final speed and after 3 ms at the latest and repeat every 8 ms at the latest. The welding parameters are controlled such that the welding cycle duration8 ms, resulting in a welding frequency125 Hz.
Welding Type Power Supply For TIG Starts
A method and apparatus for TIG welding and starting a TIG welding process includes limiting the pulse width of a power circuit when a TIG start is being performed, and monitoring for the creation of a welding arc. After the welding arc has been detected the limiting of the pulse width is ended.
SYSTEM FOR TIG SHIELDING GAS PREFLOW, POSTFLOW, AND ARC STARTING
A welding-type system for gas tungsten arc welding including control circuitry to control the initiation of a welding arc and the preflow and postflow of inert shielding gas based on sensed voltages.
TWO-STAGE PULSE RAMP
A multi-stage pulse ramp is employed during a welding process. In a first stage, a relatively slower increase in welding output is applied to stabilize a droplet. During a second stage, a relatively quicker increase is applied up to a peak pulse output to transfer the stabilized droplet.
SYSTEMS AND METHODS FOR CONTROLLING ARC INITIATION AND TERMINATION IN A WELDING PROCESS
Systems and methods for initiating and/or terminating a GMAW-P welding process are disclosed. A welding-type power supply may include a power conversion circuitry configured to convert input power to welding-type power, and a controller configured to control the power conversion circuitry based on a plurality of operating parameters. In examples, the systems and methods disclosed herein implement pulsed cycles with one or more increased output parameters (such as current, pulse width, etc.) in order to jump start a pulsed welding cycle at a cold start (i.e. at initiation of a welding process), and thereby prevent a ball forming and remaining on the end of an electrode wire as the welding process continues. In a similar manner, a pulsed cycle with one or more increased parameters can be used to terminate the welding process, also preventing the ball forming and remaining on the electrode wire.
SYSTEMS AND METHODS FOR VOLTAGE CONTROL OF A SHORT CIRCUIT DURING A PULSE WELDING PROCESS
Systems and methods for clearing a short during a GMAW-P welding process are disclosed. A welding-type power supply may include a power conversion circuitry configured to convert input power to welding-type power, and a controller configured to control the power conversion circuitry based on a plurality of operating parameters. In examples, if the controller senses an occurrence of a short circuit during the welding cycle (e.g., during the background state), the voltage-controlled process can adjust an output current to increase in order to achieve one or more short state target voltage values. Once the short has cleared (as evidenced by a spike in voltage) and/or a desired short state target voltage value is achieved, the controller can again adjust the output current to decrease until the voltage has returned to a background voltage level.
SYSTEMS AND METHODS TO CONTROL PULSE WELDING
Systems and methods to control pulse welding are disclosed. An example welding-type system includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to control the power conversion circuitry to output the welding-type power in a plurality of pulse cycles, each pulse cycle comprising a background phase, a ramp up phase, a peak phase, and a ramp down phase. Controlling the power conversion circuitry involves: during the ramp up phase of the pulse cycles, controlling the power conversion circuitry in a current-controlled mode and switching to controlling the power conversion circuitry in a voltage-controlled mode when a peak transition voltage is reached; and during the ramp down phase of the pulse cycles, controlling the power conversion circuitry in a current-controlled mode and switching to controlling the power conversion circuitry in a voltage-controlled mode when a background transition voltage is reached.
SYSTEMS AND METHODS TO CONTROL PULSE WELDING
Systems and methods to control pulse welding are disclosed. An example welding-type system includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to control the power conversion circuitry to output the welding-type power in a plurality of pulse cycles, each pulse cycle including background, ramp up, peak, and ramp down phases. Controlling the power conversion circuitry involves: during the background phase, controlling the power conversion circuitry in a voltage-controlled mode using a background voltage as a target voltage; during the ramp up phase, controlling the power conversion circuitry by changing the target voltage to a peak voltage; during the peak phase, controlling the power conversion circuitry using the peak voltage as the target voltage; and during the ramp down phase, controlling the power conversion circuitry by changing the target voltage to the background voltage.
Arc welder and method for controlling arc welding
An arc welder alternately repeats a short circuit period in which a wire and a welding object are short-circuited and an arc period in which an arc occurs between the wire and the welding object. The arc welder includes a welding output section, a joint type setting section, a storage section, and a waveform parameter determining section. The welding output section performs welding output, and the joint type setting section sets a joint type. The storage section stores a plurality of combinations of joint types and waveform parameters. The waveform parameter determining section determines a waveform parameter based on the joint type set by the joint type setting section and the plurality of combinations. The welding output section performs welding output based on the waveform parameter determined by the waveform parameter determining section. Thus, vaporized zinc is easily released and sufficient welding is performed.