B23K9/1012

Inverter-based generator and welding system

A system includes an engine configured to drive a generator to produce a first power output, and a first inverter communicatively coupled to the generator. The first inverter is configured to convert the first power output into a second power output. The system includes a second inverter communicatively coupled to the generator. The second inverter is configured to convert the first power output into a third power output. The third power output includes a welding power output.

Methods for welding with a power supply with output rectifier and phase shift double forward converter

A method and apparatus for providing welding type power includes a phase shifted double forward converter having a first and second converter with a controller and an output rectifier. The output rectifier has at least one cathode current path that creates a cathode magnetic field when current flows in the cathode current path. The output rectifier also has at least one anode current path that creates an anode magnetic field when current flows in the anode current path. The cathode current path is disposed and oriented and the anode current path is disposed and oriented such that the cathode magnetic field acts to at least partially cancel the anode magnetic field.

Pulse arc welding profile control method, control device, welding system, welding program, and welding power supply
12186840 · 2025-01-07 · ·

A pulse arc welding profile control method, a control device, a welding system, a welding program, and a welding power supply are provided in which, even when a pulse arc welding method is used, protruding change information is extractable at high accuracy without influence from a welding current or an arc voltage having a pulse shape. An electric change amount detected at the time of weaving includes, as a parameter, at least one among a welding current detection signal and an arc voltage detection signal, takes a predetermined period as one period, calculates an average value of the electric change amount in each one period, and extracts, on the basis of the average value, the protruding change information in a groove to follow a welding line.

Automatic process and/or set up of welding type system

An example welding type system includes: a welding power circuit having a control input and a welding type power output; a feedback circuit configured to provide feedback regarding the welding type power output or a weld produced using the welding type power output; and a controller connected to the feedback circuit, wherein the controller includes a parameter setting module and a process selection module, the process selection module configured to automatically select a welding process from a plurality of welding processes based on the feedback from the feedback circuit or one or more welding parameters set by the parameter setting module.

POLARITY CHANGING PIN CONNECTOR

A welding system includes a welder configured to output welding power to generate an arc between a welding electrode and a workpiece. The welding system also includes a power pin configured to be coupled to the welder in a first orientation or a second orientation. The power pin is configured to switch the welding power from a first polarity to a second polarity when the power pin is switched from being coupled to the welder in the first orientation to being coupled to the welder in the second orientation.

Submerged Arc Welding Machine and Submerged Arc Welding Method
20250058398 · 2025-02-20 ·

Provided is a submerged arc welding method including: preparing a plurality of tables in which two or three manipulation parameters and function values are associated with each other in order to associate a plurality of the manipulation parameters for manipulating an AC waveform of a current output from a welding power supply and parameters for determining the AC waveform in combination with the plurality of manipulation parameters with matching between an effective value of the output current and a predetermined current set as a constraint condition; receiving the plurality of manipulation parameters; and calculating the parameters with reference to the plurality of tables by using the plurality of received manipulation parameters.

Arc welding control method and arc welding device

Disclosed is an arc welding control method of controlling a welding current in short-circuit arc welding of feeding a welding wire toward a base metal and alternating a short-circuit state and an arc state. The arc welding control method includes: executing, in the short-circuit state, a first increase in the welding current with a first slope, a first decrease in the welding current to a first bottom value after executing the first increase, a second increase in the welding current with a second slope after executing the first decrease, and a second decrease in the welding current to a second bottom value that is smaller than the first bottom value after executing the second increase to shift a state to the arc state.

CO2 globular transfer
09662736 · 2017-05-30 · ·

The invention described herein generally pertains to a system and method for generating a negative polarity welding output current waveform to control a welding process. An electric arc welding system generates an electric welding waveform with portions in a negative polarity. A cycle of the electric welding waveform includes a background current phase, a short clearing ramp phase after the background current phase, a peak current phase, and a tail-out current phase of the electric welding waveform, wherein the peak current phase provides a negative peak current level, the tail-out current phase provides a monotonically increasing tail-out current level toward the positive background current level, and the short clearing ramp phase provides a decreasing current level in a positive polarity of current for the electric welding waveform.

Systems and methods providing low current regulation for AC arc welding processes

Systems and methods providing low current regulation for AC arc welding processes to regulate arc welding performance. In arc welding power source embodiments, configurations of bridge and arc regulation circuits allow for the directional switching of the welding output current through the welding output circuit path and induce a voltage between the electrode and the workpiece of the welding output circuit path that is sufficient to re-ignite the arc during polarity transition of the output current. The arc regulation circuit provides a high inductance level for storing energy, in both polarities, which induces the voltage level for re-igniting the arc during the zero crossing of the output current and provides low end stabilization of arc current.

SYSTEM AND METHOD OF COMMUNICATING IN A WELDING SYSTEM OVER WELDING POWER CABLES
20170120365 · 2017-05-04 ·

Systems and methods of the present invention are directed to welding systems having a welding power supply and wire feeder, where the power supply and wire feeder communicate over the welding power cables. In exemplary embodiments, the wire feeder communicates with the power supply over the welding cables using current draw pulses which are generated and recognized by the power supply. Similarly, the power supply generates voltage pulses which are transmitted over the welding power cables and recognized by the wire feeder.